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HPA-2ZSGZ Automatic Grinding Polishing Machine 2500W 50-1500 RPM

Categories Non Destructive Testing Equipment
Brand Name: HUATEC
Model Number: HPA-2ZSGZ
Certification: CE
Place of Origin: China
MOQ: 1 pc
Payment Terms: T/T,Paypal
Supply Ability: 10sets/Month
Delivery Time: 7-10 working days after receipt of your payment
Packaging Details: Carton packing box
Total input power: 2500W
Single point pressure: 0-50N
Grinding head speed: 10-120 rpm (intelligent speed control)
Polishing speed: 50-1500 rpm (intelligent speed control)
Grinding parameters: Store 100 grinding and polishing schemes
Grinding time: 0-9999 seconds X2
Polishing accuracy: The jump is less than 0.05mm
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HPA-2ZSGZ Automatic Grinding Polishing Machine 2500W 50-1500 RPM

HPA-2ZSGZ Intelligent Automatic High Precision Sample Grinding and Polishing Machine

  1. Function overview

This machine is an intelligent automatic grinding and polishing machine, which is a new generation of high precision sample preparation and pre-treatment grinding and polishing equipment manufactured according to international standards and advanced international technology.

The control system is controlled by the industrial PLC intelligent control system, and the screen adopts 10" HIGH-DEFINITION touch screen. The system uses intelligent fully automatic program operation, and three operation modes can be switched between manual mode, intelligent mode and semi-intelligent mode.

The machine features an elegant and generous design, with a casing made from SUS 304 stainless steel through a brushed electroplating process. It is equipped with a large-diameter dual-disk, dual-station, dual-control grinding and polishing disk measuring φ250mm (10' in diameter). Custom options are available for φ230mm and φ300mm grinding and polishing disks. The machine can be configured with multiple disks, stations, and motor controls, allowing for simultaneous operation by multiple users. It is ideal for pre-treatment of metallographic analysis samples, including rough grinding, fine grinding, precision grinding, and rough polishing, fine polishing, and precision polishing, thus broadening its application scope.

Grinding head power: The rotation of the grinding head is realized by the stepping motor to achieve accurate positioning of the grinding head on both sides, and can be automatically rotated from the left plate to the right plate through program control.

The grinding and polishing disc is powered by a high-power 1000W servo motor, which can provide a smooth and low-noise operation with an infinitely variable speed from 50 to 1500 rpm. The machine features an automatic rotation direction switch for the grinding head, allowing it to rotate from left to right. Six quick-setting keys allow users to quickly set the speed to 250,500,750,1000,1250, or 1500r/min rpm, significantly enhancing efficiency.

Drip device: This machine is equipped with an external dual-position drip device, which can be selected to have multiple positions. The amount of abrasive used can be controlled by customizing the drip time and pause time, which greatly reduces the use cost and improves the sample preparation effect.

Cooling Device: Equipped with a cooling system that cools the sample during grinding to prevent the destruction of the metallographic structure due to overheating. An optional online sewage filtration system is available, which filters contaminants from the cooling water through filter paper into a water tank, and then discharges it directly into the sewer, ensuring a clean and dust-free working environment. The wastewater discharge meets environmental protection standards.

All actions of the machine are controlled by program automation. The program can be freely input the operation parameters according to the use conditions, and 100 grinding programs can be customized. Except for the sample clamping operated manually, all other actions of the machine are automatically run by the machine, which greatly improves the work efficiency and stability.

It is convenient to use, safe and reliable, and is an ideal sample preparation equipment for manufacturing industry, enterprises, scientific research units and university laboratories.


2.the key technical indexes

main engineDesktop dual control
hullIts 304 stainless steel
Polishing disc materialalufer
Number of polishing discsDual disk two workstations (customizable for multiple disks and workstations)
working power supply220V 50HZ
Total input power2500W
Number of clampsΦ 30mm*8 (special size samples can be made with different diameters)
Pressure methodPneumatic single point
Single point pressure0-50N
mode of operationIntelligent mode/manual mode/half automatic mode
navarPLC control system, 10 'high definition touch screen
Polishing speed50-1500 rpm (intelligent speed control)
Grinding head speed10-120 rpm (intelligent speed control)
Grinding parametersStore 100 grinding and polishing schemes
Abrasive additionDouble channel intermittent automatic spraying
Feed intervalIntelligent setting, minimum feeding interval 1S
Spray timeIntelligent setting, minimum spraying time 1S
Grinding time0-9999 seconds X2
Polishing accuracyThe jump is less than 0.05mm
Head motor100W, stepper motor
Grinding mill motor1000W * 2 servo motors
Grinding diameterInlaid samples Φ8mm-45mm (special size can be selected)
The size of the sample can be adjusted1*1mm〜120mm*50mm
Maximum specimen sizeCircular specimen Φ120mm square specimen 120mm*50mm
Grinding wheel diameterΦ 250mm (optional φ230mm, φ300mm)
Diameter of magnetic grinding plateΦ 250mm (optional φ230mm, φ300mm)
Grinding washer sizeΦ 250mm (optional φ230mm, φ300mm)
Size of sandpaper/felt clothΦ 250mm (optional φ230mm, φ300mm)
The millstone turnedForward and reverse can be adjusted to switch direction
cooling water pipe360 degree rotating water pipe
Method of drainageDual station direct discharge
outline dimension830*800*800mm length * width * height
packing measurementLength, width and height of 950*900*900mm (including stand plate)
weight of equipmentAbout 150kg (including accessories)
tareAbout 180kg

3.Standard product configuration

order numbernamespecificationsquantityremarks
1product nameMP-2ZS11 set
2Aluminum alloy grinding discØ250mm1It's mounted on a machine
3Aluminum alloy polishing discØ250mm1It's mounted on a machine
4Automatic feeding systemDual station1outlay
5Sample holderØ 30mm*8 holes1It's mounted on a machine
6dust guard850mm×900mm×900mm1It's mounted on a machine
7Water barrierØ300mm2It's mounted on a machine
8Back adhesive metallographic sandpaperØ250mm 320#10a flat
9Back adhesive metallographic sandpaperØ250mm 600#10a flat
10Back adhesive metallographic sandpaperØ250mm 1500#10a flat
11Back adhesive metallographic sandpaperØ250mm 3000#10a flat
12Clean the brush5mm*19mm1individual
13Polish the velvet clothØ250mm2velutum
14Alumina polishing powderW0.51100g
15cooling water pipeCan rotate 360 degrees2It's mounted on a machine
16water inlet8*5.6mm2Two meters
17drain-pipeΦ32mm21.2 meters
18bar claspΦ32mm2individual
19Back adhesive magnetic diskØ250 mm2individual
21Grinding the filmØ250 mm4individual
22power line1.5 meters1twig
23Manual/ Certificate of conformity/Warranty card1cover

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