CuMg0.4/2.1322 High Temperature Alloy Wire For High-Stress Applications

CuMg0.4/2.1322 High Temperature Alloy Wire For High-Stress Applications

CuMg0.4 (2.1322) is a copper-magnesium alloy wire known for its high strength, good conductivity, and excellent corrosion resistance. With 0.4% magnesium, it offers improved mechanical properties while maintaining good electrical performance. CuMg0.4 (also known as 2.1322) is a Copper-Magnesium (Cu-Mg) alloy wire that combines the excellent electrical and thermal conductivity of copper with the strength and corrosion resistance of magnesium. It is primarily used in applications requiring high conductivity, lightweight properties, and mechanical strength.

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Key Features:

• High tensile strength (up to 500 MPa), making it suitable for demanding mechanical applications.
• Good electrical conductivity (~50-60% IACS), balancing strength and conductivity.
• Excellent corrosion and oxidation resistance, ideal for outdoor and high-temperature applications.
• Lightweight alternative to pure copper, reducing material costs and weight.

Applications

• Overhead Electrical Conductors: Used in power transmission lines due to its balance of strength and conductivity.
• Automotive Wiring & Components: Used in electric vehicles (EVs) and automotive power cables.
• Railway & High-Speed Trains: Employed in catenary wires for railway electrification.
• Telecommunication Wires: Used in signal and transmission cables.
• Aerospace & Military Applications: Suitable for lightweight electrical components.

Advantages

• High Strength & Lightweight: Compared to pure copper, CuMg0.4 has better mechanical strength while maintaining relatively low density.
• Good Electrical Conductivity: Although lower than pure copper, it still maintains high electrical efficiency.
• Corrosion Resistance: Enhanced resistance to oxidation and corrosion compared to standard copper alloys.
• Wear Resistance: Suitable for applications requiring long-term durability.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.