PLC Controlled Electrostatic Painting Line For Motorcycle Wheel Production With Optional Expansion Modules

Equipment description:

The overall composition of the motorcycle wheel painting production line ‌‌ Functional objective ‌ : to achieve efficient and uniform spraying on the surface of the wheel, to meet the requirements of corrosion resistance, impact resistance and fine appearance. ‌ process flow ‌ : feeding → pretreatment → primer spraying → leveling → top paint spraying → curing → cooling → blanking. ‌ Design features ‌ : fully enclosed dustproof, PLC automatic control, waste gas treatment system (activated carbon adsorption +RTO incineration). ‌‌ orange skin control ‌ : through electrostatic adsorption + spinning cup atomization technology to reduce surface defects, ‌ energy saving design ‌ : curing stage waste heat recovery system reduces energy consumption by 30%, ‌ intelligent detection ‌ : machine vision system real-time monitoring of paint film thickness (error ±5μm). Optional expansion module ‌ : laser marking station (hub ID information tracing), automatic paint matching system (support 200+ color number database), 3D scanning defect detector (accuracy 0.02mm)

Main structure and components:

Detailed description of core equipment and components ‌
‌ module ‌‌ Key structure/components ‌‌ technical parameters/function ‌
‌1. Pretreatment system ‌ - ultrasonic cleaning tank
- Phosphating tank
- Pure water spray device
- Hot air drying room - Cleaning temperature 50-60℃
- Phosphating film thickness 2-5μm
- Drying cycle: 3-4 times/hour
‌2. Spraying system ‌ - six-axis robot (±0.1mm accuracy)
- High pressure cup spray gun
- Two-component paint mixing pump - spraying pressure 0.3-0.6MPa
- Atomized particle size 15-25μm
- Flow control accuracy ±3%
‌3. Curing system ‌ - infrared radiation heating area
- Circulation of hot air
- Temperature sensor - Curing temperature 120-150℃
- Temperature difference control ±2℃
- Chain speed can be adjusted by 0.5-2m/min
‌4. Conveyor system ‌ - Suspended conveyor chain
- Variable frequency speed regulating motor
- Drip-proof oil tray - Load ≥50kg/ station
- Positioning accuracy ±1mm
- Temperature resistant 200℃
‌5. Environmental protection system ‌ - water curtain filter device
- Activated carbon adsorption tower
- RTO regenerative incinerator - VOC removal rate ≥95%
- Emission concentration < 50mg/m³

Features:

1.High cost performance Based on the customer's product positioning and development strategy, based on economic benefits, to achieve the best cost performance.

2.Advanced equipment design concept of excellence, high degree of automation of industrial equipment, show modern advanced enterprise style.

3.High adaptability to meet the current production requirements, and reserve space for development, considering the later production increase and quality improvement needs.

4.Quality standards strictly follow the IS0900 quality management system, and every small link of the entire equipment installation is strictly checked.

Domestic large-scale coating equipment, intelligent equipment, and environmental protection equipment production enterprises-Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd has 37 years of experience industry team in the powder coating equipment,intelligent equipment and environmental protection equipment.It is the national high and new tech enterprise,Specialized, refined, and innovative small and medium-sized enterprises， scientific and technological SMES 27years specialized R&D, design, manufacture, installation, commissioning ,maintenance of varies coating equipment, automatic equipment, intelligent control system, waste water,waste gas environmental protection equipment and treatment engineering.The company is located in Wukang Street, Deqing County, covers an area of 30,000 square meters, workshop of more than 20,000 square meters, more than 200 employees. The company has passed ISO9001 international system certification, ISO14001 environmental management system certification and ISO45001:2018 Occupational health and safety management system certification, and obtained more than 40 national patents.

The company actively and constantly introduce excellent talents, focus on the development of coating equipment and environmental protection equipment of new technology, new process and new products every year.It is the mission of all staff to continuously develop and grow, meet the needs of customers and create value for customers.

The products are used in all kinds of metal surface, plastic, aerospace, auto parts, mechanical equipment, furniture and other surface treatment.It will meet the customer needs, because it adopts automatic production to anti-corrosion and powder coating the user's products,coating solid bright.

In aerospace, household appliances, light industry, furniture, machine tools, construction, motorcycles, automobiles, communications, aluminum, electric power, agricultural machinery and transportation and other industries by the user's praise. The company continue to innovate, research and development of new products, design and manufacture safety, energy saving, environmental protection, intelligent features of fire-proof safe, powder coating environmental protection equipment and intelligent equipment engineering projects.

The company not only meet the needs of domestic customers, but also in Southeast Asia, the Middle East, Europe, North America, South America and other 27 countries occupied the market has won the favor of customers! The company always dedicated to our customers with the overall intelligent coating environmental protection system solutions and system services.