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Corrosion Resistant Metal Corrugated Packing Modern For Distillation Towers

Categories Metal Tower Packing
Brand Name: YUANHAI
Model Number: YH-03
Certification: ISO9001
Place of Origin: Hebei Province,China
MOQ: 1 PC
Price: USD200-2500/m³
Payment Terms: L/C, T/T
Supply Ability: 10000PCS/10 DAYS
Delivery Time: 5-8 work days
Packaging Details: carton box or wooden box
Feature: Corrosion Protection,Suitable for Outdoors,Anti-rust,Esd Protection
Material: Steel,High-quality steel Q235B,Cold rolled steel sheets
Use: Warehouse Rack,Supermarket,home/warehouse/office/supermarket
Color: Black,white,Light Grey
Product name: industrial racking and shelving,heavy duty boltless shelves,industrial metal racking shelves drive-in rack
Packing: Email Cartons 1pcs /carton,Customers' Request,Box Packing
Style: Adjustable Shelf Height,Modern,Light duty/medium duty/heavy duty
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Corrosion Resistant Metal Corrugated Packing Modern For Distillation Towers

Metal Corrugated Packing - High Efficiency, Corrosion Resistant for Distillation Towers


Product Introduction​:


Our Metal Corrugated Packing represents the pinnacle of structured packing technology, engineered to deliver unparalleled performance in the most demanding separation processes. Manufactured from premium corrosion-resistant alloys using state-of-the-art fabrication techniques, this packing system combines exceptional mass transfer efficiency with robust mechanical integrity. The precisely engineered corrugated geometry creates optimal pathways for vapor-liquid interaction while minimizing energy consumption, making it the ideal choice for modern process plants seeking to maximize throughput and purity.


Detailed Technical Specifications:


CategoryTechnical Parameters
Material Grades• 304/316/316L Stainless Steel • Carbon Steel • Titanium Gr.2 • Monel 400 • Hastelloy
Physical PropertiesSurface Area: 125-750 m²/m³ • Void Fraction: 95-98% • Packing Density: 100-400 kg/m³
Performance MetricsHETP: 0.2-0.5m • Pressure Drop: 10-50 Pa/m • Capacity Factor (Cₛ): 0.05-0.12 m/s
Mechanical SpecsSheet Thickness: 0.1-0.3mm • Corrugation Height: 5-20mm • Included Angle: 45°/60°/70°
Operating LimitsTemperature: -200°C to +550°C • Pressure: Vacuum to 50 bar
Quality StandardsASTM A240/A269 • ASME BPE • PED 2014/68/EU • ISO 9001:2015
CustomizationLayer Height: 100-300mm • Diameters: Up to 10m • Special Coatings Available

Benefits:


1. Superior Mass Transfer Performance

Precision Geometry: Computer-optimized corrugation patterns ensure perfect liquid distribution across the entire packing surface

Enhanced Surface Texturing: Micro-embossed patterns increase effective surface area by up to 15%

Dual-Flow Design: Facilitates counter-current and co-current flow regimes for flexible process control

2. Advanced Materials Engineering

High-Performance Alloys: 316L with electropolished finish for ultra-pure applications

Composite Options: Hybrid metal-plastic constructions for specialized services

Anti-Fouling Treatments: Proprietary surface modifications reduce particulate buildup

3. Operational Excellence

30-50% Higher Efficiency compared to conventional random packing

40% Lower Pressure Drop reduces energy costs significantly

Faster Startup Times: Improved wettability characteristics

4. Long-Term Reliability

10-15 Year Service Life in typical hydrocarbon services

Thermal Cycling Resistance: Special stress-relief processing prevents deformation

Easy Inspection: Transparent design allows visual monitoring


Applications:


Petrochemical Processing

Crude oil fractionation

Aromatic hydrocarbon separation (BTX)

Olefin purification

Gas Treatment

Amine gas sweetening

CO₂ capture systems

Natural gas dehydration

Specialty Chemicals

Pharmaceutical-grade solvent recovery

High-purity electronic chemicals

Fine chemical distillation

Environmental Systems

VOC recovery units

Wastewater stripping columns

Flue gas scrubbing


Manufacturing Process:


Material Prep:

Coils ultrasonically tested for thickness uniformity.

Corrugation:

CNC-rolled to precise angles (±0.5° tolerance).

Perforation:

Laser-cut micro-holes (0.5–2mm) for flow optimization.

Surface Treatment:

Electropolishing (Ra ≤0.8μm) to reduce fouling.

QC Testing:

3D scanning for geometry verification.

Salt spray (1,000hrs) for coated variants.


Why Choose Our Packing?
Custom Designs: Tailored corrugation patterns for your process.

Tech Support: CFD modeling for performance prediction.

Request samples with your operating parameters for a free efficiency analysis!


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