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| Categories | Floor Deck Roll Forming Machine | 
|---|---|
| Brand Name: | METALIGN | 
| Model Number: | MD | 
| Certification: | CE,ISO,etc | 
| Place of Origin: | CHINA | 
| MOQ: | 1 set | 
| Price: | Based on customization. | 
| Payment Terms: | L/C,T/T | 
| Supply Ability: | 30 sets per month | 
| Delivery Time: | 30 days | 
| Packaging Details: | Industrial plastic film wrapping, secured with steel wire. | 
| Product name: | Cost-Effective Galvanized Steel Decking Roll Forming Line with Embossing Features | 
| Key words: | Adjustable Width/Roofing System Components/Metal Forming Machine/Floor Deck | 
| Profile: | High-Strength Decking/Floor Construction/Cold Roll Forming/Roll Forming Machine | 
| Application: | Building Flooring System / Floor Decking for Construction / Concrete Bonding / Commercial Flooring Solutions | 
| Material type: | Galvanized steel | 
| Material thickness: | 0.8-1.5mm | 
| Production speed: | 15m/min | 
| Main motor power: | 22Kw | 
| Forming stations: | 27 | 
| Driving system: | Chain | 
| Frame structure: | Wall panel structure | 
| Shaft diameter: | 95mm | 
| Machine condition: | Brand new | 
| Shaft material: | #45 steel quenched 55-60℃ | 
| Roller material: | High grade #45 steel , surface with hard chrome | 
| Display language: | English/Spanish/Russian/French,etc, customizable | 
| Control technique: | PLC+Touch Screen | 
| Delivery time: | 30 days | 
| Company Info. | 
| Cangzhou Metalign Machinery Co., Ltd. | 
| Verified Supplier | 
| View Contact Details | 
| Product List | 
High-Speed Metal Deck Roll Former with Embossing and Waste Edge Collection
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This roll forming production line is designed for manufacturing galvanized metal decks with embossing dots, primarily used in the construction and flooring industries. It caters to commercial, industrial, and residential building projects, offering high efficiency, cost-saving features, and customizability.
2. Profile Description
This metal deck is made of galvanized steel, with a thickness range of 0.8-1.2mm. It features embossing dots and various surface patterns to enhance adhesion with concrete. It is used for flooring and roofing applications in commercial and industrial construction projects.
3. Production Process
5T Hydraulic Decoiler-Guide Device-Embossing Roller-Roll Former-Waste Edge Collection-Hydraulic Cutter
The process begins with a hydraulic decoiler, followed by precise guiding of the steel coil. The embossing roller adds surface patterns to enhance concrete adhesion. The roll former shapes the steel into the floor deck profile. Waste edges are collected, and the finished product is cut to length by the hydraulic cutter.
4. Technical Parameters
| Machine | Analysis | 
| 5T Hydraulic Decoiler | Ensures stable unrolling of heavy coils, enhancing safety and operational control for larger materials. | 
| Guide Device | Ensures accurate alignment of steel for further processing, preventing misalignment during production. | 
| Embossing Roller | Adds surface texture (dots) to the steel, enhancing adhesion to concrete, which is critical for floor decking applications. | 
| Roll Former | Chain-driven, 24-roll design with a 90mm shaft ensures high precision and adaptability in creating the desired floor deck profile. | 
| Waste Edge Collection | Collects edge material, saving costs by preventing unnecessary waste, reducing the need for costly slitting. | 
| Hydraulic Cutter | Precisely cuts the formed metal deck to the desired length with clean edges, ensuring dimensional accuracy and quality in the final product. | 
5. Key Focus
Safety and Stability: The use of a hydraulic decoiler with arm press ensures steel coil stability, improving safety during production.
Cost Efficiency: The waste edge collection device reduces material costs by preventing unnecessary waste, enhancing overall cost-effectiveness.
High Precision and Flexibility: The 24-roll former with chain drive provides excellent precision and adaptability to various deck profile designs.
6. Production Line Components
| Machine Name | Quantity | 
| Hydraulic Decoiler | 1 set | 
| Guide Device | 1 set | 
| Embossing Roller | 1 set | 
| Roll Former | 1 set | 
| Waste Edge Collection | 1 set | 
| Hydraulic Cutter | 1 set | 
| PLC Cabinet | 1 set | 
| Hydraulic Station | 2 sets | 
| Out Table | 2 sets | 
7. Customization Options
For this metal deck profile, we can offer customized line configurations such as:
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                     High Strength Concrete Bonding Metal Floor Deck Roll Forming Machine 22Kw 15m/Min
                                                                                        
                                                        
                        
                        
                        
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                     15m/Min High Speed Floor Deck Roll Forming Machine With Custom Embossing And Hydraulic Cutting
                                                                                        
                                                        
                        
                        
                        
                                                            15m/Min High Speed Floor Deck Roll Forming Machine With Custom Embossing And Hydraulic Cutting
                                                    
                        
                     Floor Deck Roll Forming Machine With Customizable Embossing And Hydraulic Cutter
                                                                                        
                                                        
                        
                        
                        
                                                            Floor Deck Roll Forming Machine With Customizable Embossing And Hydraulic Cutter