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Highway Guardrail W Panels Metal Roll Forming Equipment With Hydraulic Punching And Magnetic Stacking

Categories Highway Guardrail Forming Machine
Brand Name: METALIGN
Model Number: RDTC
Certification: CE,ISO,etc
Place of Origin: CHINA
MOQ: 1 set
Price: Based on customization.
Payment Terms: L/C,T/T
Supply Ability: 30 sets per month
Delivery Time: 30 days
Packaging Details: Industrial plastic film wrapping, secured with steel wire.
Product name: Customizable Roll Forming Line for Heavy-Duty W Panel Highway Guardrails with Hydraulic Cutting and Precision Punching
Key words: Highway guardrail/3-4mm/Magnetic stacker/Roll forming machine/Roll former
Profile: Highway guardrail panel
Application: Road safety barriers / Highway guardrails / Traffic management / Industrial construction
Material type: Cold rolled steel/hot rolled steel
Material thickness: 3-4mm
Production speed: 10m/min
Main motor power: 22Kw
Forming stations: 17
Driving system: Gearbox driving system
Frame structure: Cast iron stands
Shaft diameter: 100mm
Machine condition: Brand new
Shaft material: #45 steel quenched 55-60℃
Roller material: High grade #45 steel , surface with hard chrome
Display language: English/Spanish/Russian/French,etc, customizable
Control technique: PLC+Touch Screen
Delivery time: 30 days
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Highway Guardrail W Panels Metal Roll Forming Equipment With Hydraulic Punching And Magnetic Stacking

High-Efficiency Cold Roll Forming Machine for Highway Guardrail W Panels with Hydraulic Punching and Magnetic Stacking


These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.


1. Production Line Overview

  • This production line is designed for manufacturers producing highway guardrail W panels. It offers high efficiency, precision, and safety with features like hydraulic punching and magnetic stacking, serving industries related to road construction and infrastructure projects, delivering quality and reliable products at scale.


2. Profile Description

  • The W panel is made of cold-rolled steel with a thickness of 3-4mm, typically zinc-coated for durability. It features a heavy-duty, wave-like profile ideal for highway guardrails, providing strong impact resistance and safety. Common applications include road barriers, vehicle impact protection, and traffic safety installations.


3. Production Process

  • Decoiler-Guiding system-Leveling-Hydraulic punching-Hydraulic cutting-Transfer platform-Roll former-Auto stacker

  • The process begins with the decoiler feeding the steel coil, followed by leveling and hydraulic punching to create holes. The steel is then pre-cut to the correct length, transported via a transfer platform, and finally shaped using the roll former. The finished panels are stacked efficiently with a magnetic stacker.


4. Technical Parameters

MachineAnalysis
5T DecoilerEnsures stable unwinding of thick steel coils, providing uniform feeding to downstream equipment.
Guiding systemMaintains precise alignment of the steel coil to prevent misfeeds or misalignments.
Leveling machineRemoves material stress, ensuring the steel plate is flat for accurate punching and forming.
Hydraulic punchingProvides accurate hole placement, essential for guardrail strength and compatibility with posts.
Hydraulic cuttingPerforms precise cutting to the required length, ensuring uniformity in panel size.
Transfer platformFacilitates smooth material transition between cutting and forming stages without production delay.
Roll formerShapes the steel into the desired W panel profile, ensuring consistent high-quality output.
Magnetic stackerEfficiently stacks finished panels, minimizing labor and enhancing safety in heavy-duty stacking.

5. Key Focus

  • High efficiency: This line offers fast production speeds, minimizing downtime between processes.
  • Precision forming: The 17-station roll former ensures consistent quality in each panel, with precise dimensions.
  • Safety and automation: The magnetic stacker improves safety by reducing manual handling of heavy panels while enhancing stacking speed.

6. Production Line Components

Machine NameQuantity
Decoiler1 set
Guiding system1 set
Leveling machine1 set
Hydraulic punching1 set
Hydraulic cutter1 set
Transfer platform1 set
Roll former1 set
Auto stacker1 set
PLC cabinet1 set
Hydraulic Station2 sets
Out table2 sets

7. Customization Options

For the highway guardrail W panel production line, we offer customization options such as:

  • Customizable roll forming stations for varying panel profiles.
  • Adjustable hydraulic punching for different hole patterns and sizes.
  • Flexible cutting length based on project specifications.
  • Modifications for different steel grades or coatings (e.g., galvanized steel).
  • Tailored automatic stacking systems to accommodate specific panel sizes and weight.
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