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ASTM A335 P9 High Frequency Welding Solid Finned Tube with Alloy Fins For Refinary

Categories Solid Fin Tube
Brand Name: Yuhong
Model Number: ASTM A335 P9 HFW Solid Finned Tube with 13 Cr Fins
Certification: ABS, BV, DNV, CCS, LR
Place of Origin: China
MOQ: 200-500KGS
Price: Negotiable
Payment Terms: TT, LC
Supply Ability: According to Clients' requirements
Delivery Time: 45-75 Days (Depend on Customer's Requirements)
Packaging Details: Ply-wooden Cases with Steel Frames(both ends of pipes have plastic caps)
Base Pipe Specification: ASTM A335
Base Pipe Material: P9
Fin Type: Spiral High Frequency Welding Finned Tube/Solid Finned Tube
Fin Material: 13 Cr
Base Tube/Pipe OD: 16-219 mm
Fin Pitch: 3-25 mm
Fin Height: 5-30 mm
Fin Thickness: 0.8-3 mm
Pipe Length: Customsized
Application: Air preheaters, Boiler, Heat exchangers and so on
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ASTM A335 P9 High Frequency Welding Solid Finned Tube with Alloy Fins For Refinary

ASTM A335 P9 High Frequency Welding Solid Finned Tube with Alloy Fins For Refinary


ASTM A335 P9 High Frequency Welding (HFW) Solid Finned Tube with Alloy Fins for Refinery is a specialized type of heat exchanger tube designed for high-temperature and corrosive environments, commonly used in refineries, petrochemical plants, and power generation. Here's a breakdown of its key features:


1. Base Tube Material:

(1) Chemical Composition of ASTM A335 P9

The composition complies with ASTM A335/A335M standards.

ElementComposition (% Weight, Max unless specified)
Carbon (C)0.15 max (typically 0.05–0.15)
Manganese (Mn)0.30–0.60
Phosphorus (P)0.025 max
Sulfur (S)0.025 max
Silicon (Si)0.50–1.00
Chromium (Cr)8.00–10.00
Molybdenum (Mo)0.90–1.10
Nickel (Ni)0.40 max (residual)
Vanadium (V)0.18–0.25 (optional for enhanced creep resistance)

Key Notes:

9% Cr-1% Mo composition provides oxidation & sulfidation resistance at high temps (up to 650°C / 1200°F).

Low carbon reduces weldability issues (pre-heat & post-weld heat treatment required).

Vanadium (V) may be added in modified grades (e.g., P9b) for better creep strength.


(2) Mechanical Properties of ASTM A335 P9

Per ASTM A335, the seamless pipe must meet the following requirements:

PropertyValue
Tensile Strength (MPa)≥ 415 (60 ksi)
Yield Strength (MPa)≥ 205 (30 ksi)
Elongation (% in 50mm)≥ 30 (varies with wall thickness)
Hardness (Brinell HB)≤ 179 (typically ~150–170 HB)

Additional Notes:

Heat Treatment: P9 pipes are supplied in normalized & tempered condition for optimal strength and toughness.

High-Temperature Performance: Retains strength at up to 600–650°C (refinery furnace tubes, boilers).

Impact Testing: Often required for low-temperature service (e.g., Charpy V-notch per ASTM A370).


(3) Comparison with Similar Grades

GradeCr (%)Mo (%)Max Temp (°C)Key Use
P54–60.45–0.65550Less corrosive environments
P98–100.9–1.1650Refineries, high-sulfur service
P111.0–1.50.44–0.65550Lower-cost alternative

2. High-Frequency Welding (HFW) Process


The fins are welded to the base tube using high-frequency induction welding, ensuring a strong metallurgical bond.

Provides better heat transfer efficiency compared to embedded or wrapped fins.

Suitable for high-stress environments due to superior joint integrity.


3. Solid Finned Design with Alloy Fins


Fins are made from an alloy (often stainless steel or nickel-based alloys) to enhance corrosion and oxidation resistance.

Solid fins (as opposed to serrated or studded) provide better durability in harsh refinery conditions.

Increases heat transfer surface area, improving thermal efficiency.


4. Key Advantages of ASTM A335 P9 Solid Finned Tube

  • High thermal conductivity due to alloy fins.
  • Long service life in corrosive refinery environments.
  • Strong weld integrity prevents fin detachment under thermal cycling.

The ASTM A335 P9 High Frequency Welding (HFW) Solid Finned Tube with Alloy Fins is designed for high-temperature, high-pressure, and corrosive environments, making it ideal for demanding applications in refineries, petrochemical plants, and power generation. Below are its key applications:


1. Refinery & Petrochemical Applications

a) Fired Heaters & Process Furnaces

Used in crude oil heaters, reformers, and hydrocracking furnaces where temperatures exceed 600°C (1112°F).

Resists sulfidation (H₂S attack) and oxidation due to 9% Cr-1% Mo alloy base + corrosion-resistant alloy fins (e.g., SS 304/321, Incoloy).


b) Waste Heat Recovery Systems

Recovers heat from flue gases in refinery units (e.g., catalytic crackers, cokers).

Alloy fins (e.g., Inconel 625) prevent degradation from acidic condensates.


c) Hydroprocessing Units

Hydrogen-rich environments (e.g., hydrodesulfurization - HDS, hydrocracking).

HFW fins ensure no fin detachment under thermal cycling.


2. Power Generation & Boilers

a) Boiler Superheaters & Reheaters

Withstands steam temperatures up to 650°C (1200°F).

Alloy fins (e.g., SS 347) resist coal ash corrosion in coal-fired plants.


b) Heat Recovery Steam Generators (HRSGs)

Used in combined-cycle power plants for exhaust gas heat recovery.

HFW welding prevents fin failure under rapid thermal transients.


3. Chemical & Fertilizer Industry

a) Ammonia & Urea Plants

High-pressure synthesis gas heaters (resists hydrogen embrittlement).

Alloy fins protect against nitriding attack.


b) Sulfuric Acid & Olefin Plants

Corrosion-resistant fins (e.g., Hastelloy) handle acidic and chlorinated environments.


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