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| Categories | Precision Machined Components |
|---|---|
| Brand Name: | Polestar |
| Model Number: | As Drawing |
| Certification: | ISO9001, TS16949 |
| Place of Origin: | China |
| MOQ: | 600pcs |
| Price: | According to the detailed drawing |
| Payment Terms: | L/C,D/A,D/P,T/T |
| Supply Ability: | 10000pcs per day |
| Delivery Time: | 3-20days |
| Packaging Details: | Carton + Pallet, Customized package is available |
| Dimension: | Customized |
| OEM/ODM: | Accepted |
| Sample Time: | According to your drawings |
| Drawing Format: | 2D/(PDF/CAD)3D(IGES/STEP) |
| Accuracy: | High Precision |
| Feature: | CNC precision machined |
| Tolerance: | ±0.005mm |
| Process: | as per customer's |
| Surface Finish: | Anodized |
| Durability: | High |
| Company Info. |
| SUZHOU POLESTAR METAL PRODUCTS CO., LTD |
| Verified Supplier |
| View Contact Details |
| Product List |
Ultimate Control Safety Premium aluminum CNC Machined Motorcycle Brake Lever
Product Overview:
Key Features:
Precision Engineering
CNC machined from solid 6061-T6 aluminum billet
Mirror-polished bearing surfaces for friction-free operation
Tolerance of ±0.01mm ensures perfect fitment
Enhanced Performance
Short-throw design reduces lever travel by 40%
Optimized pivot geometry increases mechanical advantage
Integrated vibration dampening reduces hand fatigue
Safety Components
Reinforced pivot boss withstands 300% more stress than OEM
Emergency breakaway design prevents damage in crashes
High-visibility anodized finish (optional)
Universal Compatibility
Direct replacement for most Japanese/European models
Includes adapter bushings for multiple mounting positions
Fits hydraulic and cable-operated systems
Performance Advantages:
25% faster braking response through optimized leverage ratio
50% vibration reduction with harmonic dampening technology
300% increase in pivot strength versus cast OEM levers
3X longer service life with rebuildable design
Technical Specifications
| Category | Specification | Benefit |
| Material | 6061-T6 Aluminum (Type III Hard Anodized) | Aircraft-grade strength with superior corrosion resistance |
| Dimensions | 145mm (L) × 32mm (W) × 18mm (H) | Optimal ergonomic positioning |
| Weight | 98g (35% lighter than OEM) | Reduced unsprung mass for better handling |
| Adjustment | 8-position micrometer (5mm increments) | Perfect fit for all hand sizes |
| Load Rating | 500N continuous / 750N peak | Withstands extreme braking forces |
| Temperature Range | -40°C to +150°C | Performs in all climate conditions |
| Surface Finish | 0.8μm Ra micro-polished | Friction-free operation |
| Pivot System | Sealed cartridge bearings | Maintenance-free smooth operation |
| Compatibility | Fits 95% of sport/naked bikes | Universal application |
| Certifications | ISO 9001, TÜV, DOT | Meets global safety standards |
| Warranty | 2 years structural | Confidence in quality |
Application Fields:
Track & Racing Motorcycles
Faster braking response & precise modulation for high-speed cornering.
Adventure & Touring Bikes
Vibration damping & corrosion resistance for long-distance rides.
Urban Commuting
Ergonomic design reduces fatigue in stop-and-go traffic.
Custom Bike Builds
Sleek CNC-machined finish enhances aesthetics.
Why Consider Us?
No mold fees for aluminum profiles – We absorb these costs to reduce your expenses.
No welding fixture charges – Another way we help you save.
Combing different Producing Technology – Outsource Aluminium Profile, Shaped Metal, Metal Casting
materials, MIM materials, then CNC machining to lower the unit
price.
Cost-competitive production – Our lean manufacturing and expertise allow us to deliver
high-quality parts at favorable prices.
One-Stop Factory – Our ISO9001 IATF16949 Certificated factory provide laser cutting,
bending, Stamping, CNC Machining, Sheet Metal Working, welding,
Assembling in one factory, ensure stable quality control.

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