Industrial Metal Corrugated Packing for High Capacity Thermal Separation

Industrial Metal Corrugated Packing - High Capacity Thermal Separation Media

Product Overview:

Our Industrial Metal Corrugated Packing is engineered for high-efficiency mass transfer in demanding separation processes. Designed with precision-engineered corrugations, this structured packing delivers exceptional vapor-liquid contact while maintaining low pressure drop – making it ideal for distillation, absorption, and stripping columns across petrochemical, pharmaceutical, and environmental applications.

Technical Data Sheet:

Features:

1. Superior Mass Transfer Efficiency

• High surface area (250-750 m²/m³) maximizes interfacial contact
• Optimized corrugation angle (45°-60°) enhances liquid distribution
• Theoretical stages up to 5-8 per meter depending on configuration

2. High Capacity Operation

• Capacity factor (Cₛ) of 0.05-0.12 m/s reduces column diameter requirements
• Flooding point 15-20% higher than random packing
• Handles F-factors up to 3.5 Pa⁰·⁵

3. Durable Construction

• Available in 304/316/410 stainless steel
• Special alloys (Hastelloy®/Monel®) on request
• 0.1-0.2mm foil thickness balances strength and efficiency

4. Operational Advantages

• Pressure drop 30-50% lower than trays
• HETP as low as 150mm for sharp separations
• Reduces energy costs by 20-40% vs. conventional packing

Applications:

1.Petrochemical Industry

• Crude oil fractionation
• Naphtha splitter columns
• Ethylene glycol purification

2.Chemical Processing

• Acid gas absorption (CO₂/H₂S)
• Solvent recovery towers
• Fine chemical distillation

3.Environmental

• VOC removal systems
• Wastewater strippers
• Flue gas desulfurization

4.Pharmaceutical

• High-purity solvent distillation
• Essential oil concentration
• API separation columns

Manufacturing Process:

1. Material Selection

• Precision cold-rolled stainless steel coils
• Ultrasonic thickness verification (±0.005mm)

2. Corrugation Formation

• CNC-controlled hydraulic press with <0.05mm repeatability
• Angle tolerance ±0.5°

3. Surface Treatment

• Electropolishing (Ra≤0.4μm for fouling resistance)
• Optional PTFE coating for acidic services

4. Assembly

• Robotic stacking with 0.1mm alignment precision
• Laser welding of end plates (full penetration)

5. Quality Control

• 3D scanning for geometry verification
• Flow testing in pilot column (1:1 simulation)
• Material certification

FAQ:

Q: What is this packing used for?
A: It helps separate liquids and gases in chemical towers (like oil refining or water treatment).

Q: What materials are available?
A: Standard is stainless steel (304/316), but we also offer special metals for harsh chemicals.

Q: Is installation difficult?
A: No – comes in easy-to-stack sections with instructions.

Q: Can I get a sample?
A: Yes – small test pieces available for evaluation.

Why Choose Our Packing?
Custom Designs: Tailored corrugation patterns for your process.

Tech Support: CFD modeling for performance prediction.

Request samples with your operating parameters for a free efficiency analysis!

Anping Yuanhai Wire Mesh Hardware Products Co.,Ltd.Founded in 2011,(Predecessor is Anping Jianghai Wire Mesh Hardware Products Co.,Ltd.)Plant is located in Asia's largest industrial area of the wire mesh--Anping County,Hebei Province.Company began to produce welded fence panel from 2002.After more than ten years of development,has become a collection of various screen R&D,production and sales enterprises.Now has more than 500 employees,annual production capacity of wire meshes,more than 30 million tons,is the large-scale backbone enterprises screen industry.

Main Producets:Metal tower packing,metal structured packing,demister pad,palisade fence,temporaty fence,358 fence,triangle fence,double loop wire fencing,razor barbed wire,gabion mesh,expanded metal mesh,steel grating,stainless steel filter mesh and other products.

Our company has the long-term business with oil,mining,construction,transportation and other municipal units to maintain a good cooperative relationship with United States,Japan,Russia,Germany,South Africa,Middle East Australia,ect.,customers in more than 70 countries.

We will continue to "Customer First,Integrity-Oriented" purposes,in order to innovate,the spirit of win-win coopration to forge ahead and the challenges of future to become the most influential industry leaders and the largest supplier of wire products continuously for domestic and foreign customers with the highest quality products and service.