Z-503288.SKL 503288 305180 170BDY10E Rolling Mill Bearings

Rolling mill bearings are critical components in metal-forming machinery, designed to withstand extreme operational demands. Here's an in-depth overview based on the search results:

1. Key Characteristics of Rolling Mill Bearings
High Load Capacity: These bearings endure unit pressures of 2,000–4,800 MPa, 2–5 times higher than standard bearings, due to constrained roll neck dimensions and short roll lengths .

Speed Variability: Operating speeds range from 0.2 m/s in low-speed mills to 100 m/s in high-speed wire rod mills, necessitating bearings tailored to specific speed requirements .

Harsh Environments: Exposure to water, iron oxide debris (in hot rolling), and emulsions (in cold rolling) demands robust sealing systems to prevent contamination .

2. Common Types of Rolling Mill Bearings
Spherical Roller Bearings:

Example: 24184CA/W33C3 (double-row, self-aligning) with a dynamic radial load capacity of 7,350 kN and static capacity of 12,600 kN. Designed for angular misalignment compensation, using GCr15 steel for rings and brass cages 2.

Multi-Row Cylindrical Roller Bearings:

Model 313839 features multiple rows for high radial load support, made from GCr15 or carburized chromium steel, with customizable clearance (C0–C4) .

Tapered Roller Bearings:

Double or four-row configurations (e.g., per JB/T 5389.2-2005 standards) are standardized for axial and radial load management in rolling mills .

3. Operational Challenges
Thermal Stress: Hot rolling involves water cooling, which can introduce contaminants, while cold rolling requires separation of lubricants from cooling emulsions .

Maintenance Demands:

Initial inspection after 1,000 hours of operation, followed by checks every 2,000+ hours.

Regular cleaning and oil seal replacement to prevent failures .

Material Requirements: High-grade steel (e.g., GCr15) and advanced heat treatments enhance durability under heavy loads .

4. Industry Standards and Manufacturers
Standards: China’s JB/T 5389.2-2005 specifies design and testing criteria for tapered roller bearings in rolling mills .

Leading Manufacturers:

Anshan Xinxing Rolling Mill Bearing Manufacturing Co., Ltd.: Specializes in large-scale bearings with ISO 9001 certification and patented designs 5.

FV Bearing: Offers OEM services and collaborates with steel plants globally, emphasizing precision in production and testing .

5. Maintenance and Longevity
Inspection Intervals: Vary by load intensity:

Every 3 months for heavy-load mills.

6–12 months for moderate- or light-duty mills .

Replacement Protocols: Defective seals must be replaced immediately to avoid contamination-induced wear .

6. Emerging Trends
Customization: Suppliers like FV Bearing provide tailored solutions, including optimized roller designs and material choices .

Advanced Sealing: Innovations in sealing technology to handle mixed lubrication-cooling systems in cold rolling .

MONTON bearing a main manufacturers leader of high precision bearings in China was established in 2001 locate in Luoyang--“Ancient Imperial Capital and Peony Flower City”,we specialized in the bearing production research and development more than 20 years , focus on the development of "High-tech, High precision, Advancing, customized" bearings development .MONTON covers an area of of 35000 sq.m., building area of 20000 sq.m., including office area 3000 sq.m., research and development center of 500 sq.m., and international marketing & reception center 2000sq.m.Our mission is to provide customers with complete solution, including design and development, manufacturing, testing and evaluation, and excellent after-sales service.The factory is located in the Bearing Industry Park of Yiyang County, Luoyang City, Henan Province.

MONTON bearing mainly produce high precision angular contact ball bearing, ball screw support bearing,Low temperature bearing,High speed motor bearings, military thin section ball bearing,special high precision bearing, crossed roller bearing,harmonic drive bearing,thrust bearing stack,Tungsten Carbide Radial Bearing, military thin section ball bearing,tandem bearing,cylindrical roller bearing, customized bearing and bearings parts, The bearing accuracy at P5/P4/P2 level, rolling elements from φ1mm to 160mm, precision degree Ⅰ、Ⅱ.We Contributions to important scientific research projects of several well-known universities, including Henan University of Science and Technology, Dalian University of Technology, Harbin Institute of Technology, Beijing University of Science and Technology, Beijing traffic University, and China Petroleum etc.

We produce bearings and parts with inner diameter of 1.5mm to an outer diameter of 3000mm. Our products have been widely used in important industrial fields such as CNC machine tools, high-speed spindles, precision measurement instruments, oil drilling, petrochemicals,Cryogenic pump, FANUC/Siemens motors, mining metallurgy, port machinery, medical equipment, extruder gearbox, Cement roller press, vertical mill, rocker arm, textiles equipment, paper mill,robotics, harmonic drive, concrete mixer trucks, steel mills, rolling mills,Wind Power,Continuous casting mill, UAV, Air Compressor,Tension levelers,LIDAR systems,missile tracking camera ,aerospace, etc.

Our company have very good products quality guarantee equipment, key equipment and instrumentation are imported or design special equipment for special procedure by us. Main instrumentation is Japan ACCRETECH, TAYLOR,ZEISS Germany etc. Established precision bearing product testing laboratory, we can test bearing performance and life,Passed ISO9001 quality system certification, with an annual production capacity of 1 million sets of various precision bearings.

MONTON owns CNC lathes, machining centers, CNC grinding machines, and ultra precision equipment more than 160 sets. 10 CNC lathes, 65 CNC precision grinding machines, and 1set 4-axis machining center. 2 sets Ultrasonic cleaning line and equipment,2 sets tempering and stabilizing furnaces,1set heat treatment furnace，1sets low temperature stabilization equipment and vacuum equipment,8 production lines of automatic assembly.Inspection equipment include Mitotoyo Japan Contour,roundness measuring instrument,hardness tester,coordinate measuring instrument, length measuring instrument,vibration measuring instrument,contact angle goniometer,Bearing convexity value measuring instrument,hardness tester,Metallographic tissue measuring instrument,Clearance measuring instrument,height measuring instrument,Inner diameter outer diameter and rotation accuracy measuring instrument etc.

We have more than 140 employees, including 10 technical persons and 25 inspection persons. There are 5 persons with a master's degree, 25 persons with bachelor's degree, and 30 with vocational degree currently .

With advanced production equipment and perfect testing technology, MONTON can guarantee the quality and accuracy of the products we produced. Our technical department can efficiently complete the bearing design according to customer needs, and customers who need non-standard bearings can also enjoy customized services. Our quality system regularly monitors various production facilities and complies with strict quality requirements. All material certificates and certification reports are kept in files. Products are traceable and can be provided on request. Therefore, we are confident to provide the best solutions for global customers. Our company can design non-standard bearings and special application bearings for customer, as well as customized products with samples!

We are innovative, motivated and courageous to provide our customers with necessary solutions. Our management and employees are always ready to provide professional and personalized services to our customers. In the future, MONTON will adhere to the brand development strategy, strengthen the research and development of high-end products, strive to build a digital factory, and join hands with more partners to work together for a better future!

Company spirit: Honesty, Trustworthiness and Mutual benefit;

Company policy: Quality-oriented;

Company Business philosophy: Honesty,fulfill promise;

Company principle: Solve problems for customers and prioritize customer service at first.

We warmly welcome all friends come to visit us, study or business negotiation.