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High Current Insulated Flexible Copper Busbar

Categories Insulated Flexible Copper Busbar
Productname: Insulated Flexible Copper Busbar
Currentrating: Up to 1000A
Temperaturerange: -40°C to 105°C
Standardscompliance: RoHS, UL, CE
Payment Terms: T/T
Delivery Time: Within 30 days after receiving the payment
Place of Origin: China
Application: Electrical connections, Power distribution
Insulationmaterial: PVC / Silicone / Rubber
Packaging Details: Wood or Carton
Thickness: 0.3mm to 3.0mm
Model Number: PWR
Certification: ISO
Operatingenvironment: Indoor / Outdoor
MOQ: 1pcs
Surfacetreatment: Tin Plated / Bare Copper
Supply Ability: 1000pcs
Brand Name: AST
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High Current Insulated Flexible Copper Busbar

Product Name

High Current Insulated Flexible Copper Busbar, High Temperature Resistant Laminated Copper Connector for Energy Storage & EV Charging System

Product Introduction

High-current high-temperature resistant insulated flexible copper busbar is professionally optimized and designed for new energy high-power scenarios such as energy storage systems and EV charging piles. It adopts high-purity oxygen-free copper foil lamination molding, with ultra-low resistivity and excellent large-current load capacity. The outer layer uses high-grade flame-retardant and high-temperature resistant insulating materials, which can maintain stable insulation and electrical performance in high-temperature and high-load working environments for a long time. The product has good vibration resistance and fatigue resistance, avoiding fracture and poor contact caused by long-term equipment operation vibration. As a professional new energy supporting manufacturer, we support exclusive customization of special sizes, high-voltage insulation and anti-corrosion plating for new energy equipment, meeting the strict operating standards of new energy power systems.

Product Applications

1. Energy storage battery cabinet, battery pack series-parallel flexible connection
2. EV DC fast charging pile, new energy vehicle power connection system
3. Solar photovoltaic inverter, wind power generation power conversion equipment
4. Data center high-power power supply cabinet, industrial high-current rectifier equipment
5. New energy energy storage power station, mobile power supply equipment internal wiring


Product Parameters

Part No.Cross Section (mm²)Current Capacity (A) △T=20K(3)Current Capacity (A) △T=40K(4)Current Capacity (A) △T=50K(5)
ASTRMP(X)-16×0.8×225.6125175200
ASTRMP(X)-16×0.8×338.4160210240
ASTRMP(X)-16×0.8×451.2195265295
ASTRMP(X)-16×0.8×676.8225320360
ASTRMP(X)-16×0.8×8102.4265380430
ASTRMP(X)-16×0.8×10128300420480
ASTRMP(X)-20×1×240170240270
ASTRMP(X)-20×1×360230320360
ASTRMP(X)-20×1×480270380440
ASTRMP(X)-20×1×5100300430490
ASTRMP(X)-20×1×6120330470530
ASTRMP(X)-20×1×8160400560620
ASTRMP(X)-20×1×10200420580650
ASTRMP(X)-24×1×248200280320
ASTRMP(X)-24×1×372250360410
ASTRMP(X)-24×1×496280410460
ASTRMP(X)-24×1×5120330470530
ASTRMP(X)-24×1×6144360510570
ASTRMP(X)-24×1×8192420590670
ASTRMP(X)-24×1×10240500700790
ASTRMP(X)-32×1×264230320360
ASTRMP(X)-32×1×396280410460
ASTRMP(X)-32×1×4128320460520
ASTRMP(X)-32×1×5160390550610
ASTRMP(X)-32×1×6192440620700
ASTRMP(X)-32×1×8256510720822
ASTRMP(X)-32×1×10320600840930
Part No.Cross Section (mm²)Current Capacity (A) △T=20K(3)Current Capacity (A) △T=40K(4)Current Capacity (A) △T=50K(5)
ASTRMP(X)-40×1×280240330380
ASTRMP(X)-40×1×3120330480540
ASTRMP(X)-40×1×4160400560630
ASTRMP(X)-40×1×5200450630710
ASTRMP(X)-40×1×6240480680750
ASTRMP(X)-40×1×8320600830920
ASTRMP(X)-40×1×104006709201030
ASTRMP(X)-50×1×3150400570650
ASTRMP(X)-50×1×4200490700790
ASTRMP(X)-50×1×5250540780880
ASTRMP(X)-50×1×6300590840950
ASTRMP(X)-50×1×840068010001130
ASTRMP(X)-50×1×1050075011001300
ASTRMP(X)-63×1×53156509001000
ASTRMP(X)-63×1×63786909801100
ASTRMP(X)-63×1×850484012001350
ASTRMP(X)-63×1×1063092013001450
ASTRMP(X)-80×1×540070011001230
ASTRMP(X)-80×1×648078012101360
ASTRMP(X)-80×1×864095014001570
ASTRMP(X)-80×1×10800109015501730
ASTRMP(X)-100×1×550086012501400
ASTRMP(X)-100×1×660095013801530
ASTRMP(X)-100×1×8800110015801760
ASTRMP(X)-100×1×101000122017101920
ASTRMP(X)-100×1×121200130018002010

Key Advantages

1. Oxygen-free copper material achieves ultra-low resistance, effectively solving the overheating problem of new energy high-current equipment.
2. High-temperature flame-retardant insulation layer, anti-aging and anti-breakdown, adapting to long-term high-load operation of energy storage equipment.
3. Excellent vibration and fatigue resistance, suitable for frequent start-stop and vibration working conditions of charging piles and energy storage cabinets.
4. Custom high-voltage insulation design, eliminating short-circuit and leakage risks of compact new energy equipment.
5. Professional new energy project matching experience, fast sample delivery and stable mass production quality.

Global Market Applications

Our new energy-specific flexible copper busbars are mainly supplied to high-end markets in Europe, North America, Australia and Southeast Asia. They are widely used in global household and industrial energy storage projects, electric vehicle charging infrastructure construction, and solar power generation supporting projects. The products meet international new energy safety certification standards and are recognized by global new energy equipment integrators and engineering companies.

Global Industrial Power Connection Platform

We focus on the global new energy industrial power connection field, providing professional customized flexible busbar solutions for global energy storage and new energy charging projects. We support customers' personalized parameter optimization, sample testing and mass production docking, and provide standardized export packaging and global logistics services. We help global new energy customers reduce procurement costs and improve equipment operation stability, and build a reliable cross-border new energy power connection supply chain platform.

Product packaging





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