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High Efficiency Infrared Drying Machine with Customizable Conveyor Width for Energy-Efficient Operation

High Efficiency Infrared Drying Machine with Customizable Conveyor Width for Energy-Efficient Operation

High Efficiency Infrared Drying Machine with Customizable Conveyor Width for Energy-Efficient Operation
High Efficiency Infrared Drying Machine with Customizable Conveyor Width for Energy-Efficient Operation
Categories Infrared Drying Machine
Payment Terms: T/T
Condition: New
After-sales service provided: Engineers available to service machinery overseas,Video technical support,Field maintenance and repair service,Field installation,Free spare parts
Brand Name: OSMANUV
Feature: High Efficiency
Packaging Details: Wood Packaging
Model Number: Specification
Name: Infrared Drying Machine
MOQ: 1 Set
Delivery Time: 30 Working Days
Application: Food Processing,Chemicals Processing,Medicine Processing,Plastics Processing,chemical industry
Price: Negotiation
Weight: 4T-110T,1160kg,As Actual,151kg,1500kg-5000kg
Supply Ability: Negotiation
Voltage: 220v/380v,380V,220V,220V/50HZ,380V 50Hz Three phase (Optional)
Certification: ISO9001
Warranty: 1 Year
Place of Origin: CHINA
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Company Info.
Dongguan Osmanuv Machinery Equipment Co., Ltd
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High Efficiency Infrared Drying Machine with Customizable Conveyor Width for Energy-Efficient Operation

High-Capacity Industrial Infrared Drying Machine for Pulp Molding
This advanced infrared drying machine is specifically engineered for the pulp molding industry, utilizing infrared radiation to rapidly and uniformly remove moisture from molded pulp products. Unlike conventional hot air drying that relies on convection and heats from the surface inward, this system delivers direct radiant heating, where infrared energy is absorbed by water molecules and pulp fibers, generating heat from within the material. This results in significantly faster drying times (reduced by 20-35%), lower energy consumption, and more uniform moisture removal.
Key Advantages
  • Rapid Radiant Heating: Infrared energy penetrates the material and generates heat directly inside the product, eliminating the risk of case hardening and ensuring consistent moisture distribution
  • Energy-Efficient Operation: Direct energy transfer to water molecules achieves thermal efficiency far superior to traditional convection drying methods, saving up to 25-45% of electricity
  • Clean & Eco-Friendly: No combustion, no emissions, and no pollution—fully aligned with sustainable manufacturing principles
  • Compact & Modular Design: The system features a modular structure that can be easily integrated into existing production lines or configured as a standalone drying station
Production Line Composition
ComponentDescription
Infeed Conveyor SystemAutomatic feeding with speed control and alignment mechanism
Infrared Drying TunnelMulti-zone radiant heating chamber with IR emitter modules (customizable)
IR Emitter ModulesIndependently controlled infrared heating elements
Hot Air Circulation & Moisture ExhaustEfficient dehumidification system with condensation recovery
Cooling SystemAir or water-cooled for emitter protection
PLC Control CabinetIndustrial PC with HMI touchscreen, recipe storage, and data logging
Outfeed ConveyorAutomatic transfer to next station or stacking unit
Safety Interlock SystemOver-temperature protection and door interlocks for operator protection
Technical Specifications
ParameterSpecificationCustomization Options
Infrared Wavelength Range0.76 - 10 μm (short/medium/long wave)Customizable wavelength based on material
IR Emitter TypeQuartz tube / CeramicCustomizable emitter type
Total Heating Power20kW - 250kWCustomizable power output
Number of IR Modules4 - 40 unitsCustomizable based on production capacity
Individual Module Power0.5kW - 3kW per unitCustomizable power per module
Drying Temperature Range50°C - 200°CCustomizable temperature profiles
Effective Conveyor Width600mm - 1,320mmCustomizable width available
Conveyor Speed0.5 - 20 m/min (stepless)Customizable via VFD control
Drying Tunnel Length6m - 30mCustomizable tunnel length
Temperature Zones2 - 10 independent zonesCustomizable zone configuration
Control SystemOmron PLC + HMIIntegration protocols customizable
Power Supply380V / 400V / 460V, 50/60Hz, 3-phaseCustomizable to regional standards
Applications
  • Molded Pulp Tableware: Drying plates, bowls, trays, clamshell boxes, and cup carriers—rapid and uniform drying without case hardening
  • Industrial Pulp Packaging: Drying egg trays, fruit trays, electronic cushioning pads, and industrial corner protectors
  • Agricultural Products: Drying seedling pots, horticultural trays, and biodegradable planting containers
  • Premium Molded Products: Drying medical device trays, cosmetic packaging inserts, and custom-shaped containers requiring precise moisture control
  • High-Volume Production Lines: Continuous drying for large-scale manufacturing where production flexibility and energy efficiency are critical
Customization Options
  • Wavelength Selection: Customizable infrared wavelength (short/medium/long wave) to match different material characteristics and moisture content
  • Power Configuration: Customizable heating power (20kW - 250kW) and number of IR modules to match your production capacity targets
  • Tunnel Length & Layout: Fully customizable drying tunnel length (6m - 30m) and layout to fit your production floor space and line integration
  • Conveyor Width & Speed: Customizable effective width (600mm - 1,320mm) and speed profiles (0.5 - 20 m/min) for different product sizes and drying requirements
  • Temperature Zone Control: Customizable number of independent temperature zones (2 - 10 zones) for precise drying profile adjustment
  • Control System Integration: Customizable communication protocols (Modbus, Profibus, Ethernet/IP) to sync with your master PLC or MES system
Support and Services
  • Comprehensive pre-installation site assessment and layout planning
  • Professional on-site installation, commissioning, and calibration
  • Thorough operator training and maintenance instruction
  • 12-month standard warranty on the entire system (extendable)
  • Lifetime remote technical support and online diagnostics
  • Preventive maintenance plans and global spare parts network
  • Customized drying process optimization and technical consultation
Packing and Shipping
  • IR emitter modules shipped in shock-resistant, moisture-proof foam crates
  • Entire system modularized and packed in heavy-duty, weatherproof wooden crates
  • All shipments include detailed documentation and can be arranged via air or sea based on your requirements
Frequently Asked Questions
Is infrared drying safe for pulp molding products?
Yes. The system is designed with strict safety standards, featuring over-temperature protection and comprehensive safety interlocks. The drying temperature is precisely controlled to prevent product damage. Fully compliant with CE and other international standards.
How does infrared drying compare to conventional hot air drying?
Infrared drying is 20-35% faster and consumes 25-45% less energy than conventional hot air drying. It provides direct radiant heating for uniform drying and does not produce combustion gases or pollutants. Infrared can be used alone or in combination with hot air for optimal efficiency.
Can the system handle various product sizes and moisture levels?
Yes. The system features customizable power output, conveyor speed, and drying temperature profiles. Real-time moisture sensors allow dynamic adjustment, ensuring optimal drying for different products.
How much floor space does the system require?
The system layout is fully customizable. Depending on your production capacity and available floor space, we can design a compact or expanded configuration to best suit your needs.
What are the total operating costs?
Overall operating costs are significantly lower than hot air dryers due to high energy efficiency, minimal heat loss, and reduced labor requirements. Electricity is the primary operating cost. We can provide a detailed cost analysis based on your specific production parameters.
Product Tags:

High Efficiency Infrared Drying Machine

  

Customizable Conveyor Width IR Drying Machine

  

Energy-Efficient Operation Infrared Dryer

  
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High Efficiency Infrared Drying Machine with Customizable Conveyor Width for Energy-Efficient Operation

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