Scrap Gantry Shear 800ton Cutting Force Foundry Scrap Steel Baler

WANSHIDA Heavy Duty Scrap Gantry Shear for HMS Metal Shearing Q43L-8000

The gantry shear (Gantry shears) is a heavy-duty industrial machine designed for cold-cutting various metal profiles with high efficiency. As a key equipment in metal recycling and processing, it specializes in handling scrap metals including steel plates, rebars, pipes, and metal bales without thermal deformation.

Technical Specifications:

Mechanical Design‌

1. ‌Structural Configuration‌:
   • Adopts a rigid gantry-style frame with reinforced welded steel construction
   • Horizontal layout minimizes floor space requirements while ensuring operational stability
2. ‌Cutting Mechanism‌:
   • Equipped with tungsten carbide blades (V-shaped cutting edge)
   • Hydraulic cylinder-driven shear blades with adjustable clearance (0.5-3mm)
3. ‌Drive System‌:
   • Hydraulic power unit with 15-90kW motor (model-dependent)
   • Programmable pressure control for material-specific optimization1318

‌Performance Specifications‌

• ‌Shearing Capacity‌: 400-1800 tons (standard models)
• ‌Throat Width‌: 600-2800mm material processing range
• ‌Cycle Rate‌: 3-4 cuts/minute (optimized models)
• ‌Material Compatibility‌:
  • Solid sections: Round bars (Ø20-300mm), Square bars
  • Structural shapes: I-beams (up to 600mm), Channels, Angles
  • Scrap metals: Automotive bodies, compressed bales, demolition steel

1. ‌Downstream Efficiency‌:
   • Outputs uniform 300-800mm segments for optimized smelting/baling
   • Achieves ≤1mm cutting tolerance for precise furnace charge preparation
2. ‌Energy Efficiency‌:
   • 25-30% lower power consumption vs. thermal cutting methods
   • Regenerative hydraulic circuit reduces energy waste
   • ‌Industrial Applications‌
     Primary deployment scenarios include:

• ‌Metal Recycling‌: Central processing unit in scrap yards (processing 8-25 tons/hour)
• ‌Foundry Operations‌: Prepares 85-90% of furnace charge materials
• ‌Demolition Sites‌: Handles structural steel from decommissioned buildings
• ‌Steel Mills‌: Processes production scraps for recirculation.
• This equipment combines German hydraulic technology with Japanese blade materials, achieving <75dB noise levels during operation. The PLC-controlled system allows both manual operation and automated production line integration, making it indispensable in modern metal recycling ecosystems.

1. Corporate Profile & Core Competency

Jiangsu WANSHIDA Hydraulic Machinery Co., Ltd. stands as a premier and large-scale industrial enterprise specializing in the integrated processes of R&D, engineering, manufacturing, sales, and service support for heavy-duty hydraulic machinery. Established as an industry pioneer, the company has built its reputation on a foundation of advanced engineering, robust manufacturing capabilities, and an unwavering commitment to quality and innovation. We are more than a manufacturer; we are a strategic solutions provider for the global recycling and metal processing sectors.

2. In-Depth Product Line Overview

Our comprehensive product portfolio is engineered to meet the rigorous demands of modern industry. It can be categorized into several specialized lines:

Heavy-Duty Scrap Shearing & Cutting Solutions:

Hydraulic Scrap Metal Shears: For efficient cutting and size reduction of large, bulky scrap.

Alligator Shears: Ideal for continuous shearing of bar stock, structural steel, and other long metal forms.

Gantry Shears & Container Shears: High-powered machines designed for processing massive scrap pieces, including entire cars and shipping containers.

Metal Shredders: For downsizing a wide variety of scrap material into clean, high-density shredded fragments.

High-Pressure Baling & Briquetting Systems:

Scrap Metal Balers: Including horizontal and vertical balers to compress scrap into dense, mill-ready bales for optimized transportation and smelting.

Non-Metallic Balers: For processing materials like waste paper, plastics, and textiles.

Chips Briquetting Presses: Transform turnings and chips from metalworking processes into solid, manageable briquettes, significantly reducing volume and oil content.

Baler-Shear Combinations: Integrated machines that combine shearing and baling functions for high-volume processing facilities.

Custom & Specialized Equipment:
We leverage our core hydraulic expertise to design, engineer, and produce fully customized non-standard equipment, providing tailored solutions for unique operational challenges.

3. Advanced Manufacturing & Quality Assurance

Our manufacturing prowess is supported by a modern production facility equipped with:

CNC (Computer Numerical Control) machining centers, precision lathes, and automated welding systems.

A full suite of precision testing instruments for material analysis, pressure testing, and performance validation.

A stringent, process-driven quality management system that is internationally certified to the ISO 9001 standard. This ensures consistency, reliability, and superior performance in every machine we deliver.

4. Global Market Presence & Service Network

WANSHIDA has successfully expanded its footprint across the globe. Our domestic network covers all major industrial zones in China, spanning over 30 provinces, municipalities, and autonomous regions. Internationally, we have established a robust export channel, with our machinery operating reliably in numerous countries and regions, including:

Europe: Eastern and Western Europe

Asia: The Middle East, South Asia, and Southeast Asia

Americas: North America and South America

Oceania: Australia

Africa: Across the continent

We support our global clients with comprehensive after-sales service, technical training, and readily available spare parts.

5. Vision, Mission, and Future Outlook

Our corporate mission, "A Better Environment for a Better Life," is the driving force behind everything we do. We are committed to developing technologies that promote recycling, reduce waste, and conserve natural resources. Through continuous investment in R&D and a customer-centric approach, WANSHIDA is dedicated to leading the industry forward, providing the intelligent and efficient machinery needed for a sustainable future.