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Custom Twin Screw Extruder Screw Elements with Wear and Corrosion Resistant Alloys

Categories Twin Screw Extruder Parts
Brand Name: zhitian
Model Number: 90
Certification: iso9001
MOQ: 1 Piece
Price: Negotiable
Payment Terms: T/T,L/C
Supply Ability: 500 Sets / Month
Delivery Time: 10-60 Days
Packaging Details: Anti-corrosion film + Shockproof foam + Wooden crate
Applicable Industries: Plastic rubber machinery parts
Hs Code: 8477900000
Feature Effect: Wear adn corrosion resistance
Customization: Drawing Or Sample Accepted
Heat Treatment: Vacuum heat treatment
Diameter Range: Φ10-Φ500mm
Type: standard
Processing Tolerance: ±0.02 mm
Material: W6Mo5Cr4V2,38CrMoAlA,42CrMo,SAM26,38CrMoALA or W6Mo5Cr4V2
After-sales service provided: Engineers available to service machinery overseas,Online support,Video technical support,Free spare parts
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Custom Twin Screw Extruder Screw Elements with Wear and Corrosion Resistant Alloys

Product Overview – Twin Screw Extruder Screw Elements

ZHITIAN’s Twin Screw Extruder Screw Elements are precision-engineered components designed to deliver efficient material conveying, mixing, and kneading in co-rotating twin screw extruders.
Every element is CNC-machined to micrometer-level tolerances, ensuring smooth engagement and consistent torque transfer during high-speed operation.
These components are ideal for compounders requiring long service life and accurate process control across a wide range of polymer and chemical applications.

Custom Twin Screw Extruder Screw Elements

Material Selection for Twin Screw Extruder Screw Elements

ZHITIAN offers a comprehensive portfolio of wear-resistant and corrosion-resistant materials for screw element manufacturing:

  • 38CrMoAla (Nitrided Steel) – Cost-effective option for general plastic compounding.
  • W6Mo5Cr4V2 (High-Speed Tool Steel) – Excellent wear resistance for abrasive materials.
  • Cr12MoV / SKD11 / DC53 – Enhanced surface hardness for filled polymer processing.
  • PM-HIP Materials (SAM26, SAM39, CPM10V, CPM9V) – Exceptional resistance to both wear and corrosion.
  • 440C Stainless Steel / Hastelloy-C Alloy – Suitable for chemical, food-grade, and reactive materials.

Performance Advantages of ZHITIAN Twin Screw Extruder Screw Elements

  1. High Precision Machining – Controlled within ±0.02 mm for perfect interlocking assembly.
  2. Extended Wear Life – PM-HIP materials ensure superior abrasion resistance.
  3. Excellent Corrosion Stability – Designed for reactive and high-temperature polymers.
  4. Customizable Geometry – Screw profile, pitch, and kneading angle can be fully tailored.
  5. Global Compatibility – Fits extruders from Coperion, Leistritz, JSW, TSK, Feddem, and more.
  6. Strict Quality Control – 100% inspected for hardness, concentricity, and metallurgical integrity.

Applications of Twin Screw Extruder Screw Elements

  • Engineering plastics (PA, PC, PBT, ABS)
  • Color masterbatch and filler compounds
  • Biodegradable and recycled materials
  • Food and feed extrusion
  • Chemical and additive compounding

Technical Specifications Table

AttributeSpecification
Material Options38CrMoAla, W6Mo5Cr4V2, SAM26, CPM10V, 440C
Hardness58–66 HRC (depending on steel grade)
Surface TreatmentNitriding / Mirror Polishing / Coating
Machining Precision±0.02 mm
Processing MethodCNC + Heat Treatment + Fine Grinding
Compatible ExtrudersCoperion / Leistritz / JSW / TSK / Fessia Macross
Application IndustriesPlastic / Chemical / Food / Bio-based Materials
BrandZHITIAN

Why Choose ZHITIAN Twin Screw Extruder Screw Elements

With over two decades of manufacturing experience, ZHITIAN specializes in high-precision twin screw extruder parts.
We integrate powder metallurgy technology, advanced CNC machining, and in-house heat treatment to ensure stable quality and long-lasting performance.
Our screw elements are widely exported to Europe, North America, and Southeast Asia, recognized for precision fit and consistent extrusion performance.

FAQ – Twin Screw Extruder Screw Elements

Q1: Are these screw elements compatible with my existing extruder?
A1: Yes. We produce according to OEM dimensions or customized drawings.

Q2: Which material should I choose for glass-filled or abrasive polymers?
A2: W6Mo5Cr4V2 or PM-HIP grades (SAM26, CPM10V) are recommended.

Q3: Can I order sample screw elements for testing?
A3: Yes. Sample production is available for compatibility verification before batch orders.

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