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Zero-Weld Metal Box with 0-Weld Integrated Stretch Molding and IP54/IP65 Waterproof & Dustproof for Customizable Battery Pack Cases

Categories Battery Raw Material
Brand Name: XWELL
Model Number: Battery Pack Case
Certification: CE
Place of Origin: China
MOQ: 10pcs
Price: USD $1~$1000
Payment Terms: T/T,Western Union,L/C,D/A,D/P
Supply Ability: 10000 pcs per month
Delivery Time: 5-7 days
Packaging Details: Carton
Battery Size: Customizable
Output Power: 1 kWh, 2 kWh
Battery Type: Prismatic, cylindrical
Material: Iron
Thickness: Customizable
Size: Customizable
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Zero-Weld Metal Box with 0-Weld Integrated Stretch Molding and IP54/IP65 Waterproof & Dustproof for Customizable Battery Pack Cases

Battery Raw Material: Zero-Weld Metal Box for Lithium/Lead-Acid Battery Packs

As a core battery raw material, our Zero-Weld Metal Box for Battery Pack is engineered to solve pain points of traditional welded battery cases—such as poor sealing, weak structural durability, and short service life. It adopts an integrated stretch molding process to achieve a seamless 0-weld structure, making it ideal for lithium-ion, LiFePO4, and other battery pack applications in electric vehicles, energy storage systems, portable electronics, and outdoor equipment.

1. Product Core Advantages

Advantage CategoryKey FeatureBuyer Benefit
Structural Durability0-weld integrated stretch molding; no welding seamsEliminates seam leakage/breakage risks, boosts overall durability by 35% vs. welded cases
Protection PerformanceIP54/IP65 waterproof & dustproof (customizable to IP67)Shields internal batteries from moisture, dust, and debris—suitable for outdoor/harsh environments
Material QualityHigh-grade carbon steel (SPCC) / aluminum alloy (6061-T6) / stainless steel 304 (optional)Resists corrosion and impact; maintains shape under -20℃ to 85℃ temperature fluctuations
Thermal ManagementSmooth metal surface + optional internal heat-dissipating finsEnhances heat dispersion by 25%, preventing battery overheating and extending service life

2. Technical Specifications

SpecificationDetailsCustomization Range
Compatible Voltage12V, 24V, 48V, 60V, 72V (mainstream)6V - 96V (per battery pack needs)
Material Thickness1.0mm - 2.5mm (standard)0.8mm - 3.0mm (adjustable for weight/protection needs)
Size RangeLength: 180mm - 550mm
Width: 100mm - 280mm
Height: 60mm - 180mm
Fully customizable (based on battery pack dimensions)
Surface TreatmentElectroplating, powder coating, brushed finish (standard)Anti-fingerprint coating, anti-corrosion plating (optional)
Mounting DesignPre-drilled M4/M5 threaded holesCustom hole positions/sizes for easy installation
CertificationsCE, RoHSREACH, UL (available for North American/European markets)

3. Application Scenarios

Our Zero-Weld Metal Box is a versatile battery raw material for multiple industries, solving packaging challenges in different use cases:

  • Electric Mobility: E-bikes, e-scooters, three-wheeled EVs, golf carts (resists riding bumps and rain)
  • Energy Storage: Home solar storage systems, industrial backup batteries (withstands long-term outdoor placement)
  • Portable Electronics: Medical devices (blood glucose meters), outdoor LED lights, camping gear (compact and dustproof)
  • Industrial Equipment: Electric forklifts, warehouse AGVs (heavy-duty material resists mechanical impact)

4. Why Choose Our Zero-Weld Metal Box?

  1. Cost-Saving for Long Term: The 0-weld structure reduces maintenance costs caused by seam damage, and the durable material extends the box’s service life by 2-3 years vs. ordinary cases.
  2. Low MOQ & Fast Customization: We support MOQ as low as 50 units, and custom samples can be delivered within 7-10 days—perfect for small-batch trials or large-scale production.
  3. Global Compliance: Certifications like CE and RoHS ensure smooth customs clearance for markets in Europe, Southeast Asia, and North America.

5. Order & Support

If you need to match the box to your specific battery pack specs (e.g., voltage, size, or protection level), our engineering team will provide free design recommendations. Contact us today for a detailed quote or to request a sample!

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