Glue Dispensing Robot Smart Mirror Frame Plasma treatment and Gluing 01mm Accuracy

Glue Dispensing Robot Smart Mirror Frame Plasma treatment and Gluing 01mm Accuracy

The Smart Mirror Frame Gluing System integrates a ‌Glue Dispensing Robot with Plasma Surface Treatment‌, achieving ‌0.1mm accuracy‌ for seamless bonding. This advanced solution combines two critical processes: ‌Plasma treatment‌ activates the mirror frame surface by removing contaminants and enhancing adhesive wettability, ensuring strong molecular adhesion. The ‌3-axis dispensing robot‌ then applies glue with ‌0.1mm positional precision‌, eliminating gaps or misalignments that compromise durability.

Key features include:

Plasma Pre-Treatment‌: Optimizes surface energy for 30% stronger bonds compared to traditional methods.
Sub-Millimeter Accuracy‌: The robot’s 0.1mm repeatability guarantees uniform glue lines, preventing air pockets or weak spots.
Adaptive Control‌: AI-driven sensors adjust glue viscosity and flow rate in real-time, adapting to frame curvature or material variations.
Quality Assurance‌: Inline inspection systems verify glue coverage, rejecting defective frames before assembly.

By automating plasma treatment and precise gluing, this system reduces labor costs by 35% while cutting rework rates by 80%. Ideal for high-end smart mirrors, it ensures long-term resistance to moisture, temperature fluctuations, and mechanical stress. The ‌0.1mm accuracy‌ benchmark transforms "precision" into a quantifiable guarantee of product reliability.

Principle Description

Put the work-piece on the moving platform by the designed fixture, the working platform and gluing nozzle move as programmed track to coat the work-piece accurately by compressed air. back-lit panel light size are 2 feet by 2 feet or 2 feet by 4 feet

Machine Features

Floor stand design with wide working range(1500*600MM), suitable for big size work-piece;

Equipped hand programming controller, easy to learn and operate;

The instructions can be copied and arrayed;

Equipped industrial PLC controller, for different glue with different settings ensure the best performance;

Glue flow is stable without leakage and drawing.

Technical Parameters

Suitable Glue: 300ml or 2600ml single-component package for silicone, thermal conductive silicone grease, UV glue, AB glue etc.

Applications:Big size products, such as LED wash wall light, flood light, ceiling light, outdoor wall light, car headlight, smoke exhaust ventilator etc.

Machine Details