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Humanoid Robot POM Tendon Drive Pulley Set High Precision Processing Case CNC Machining China

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Humanoid Robot POM Tendon Drive Pulley Set High Precision Processing Case CNC Machining China

Humanoid Robot POM Tendon Drive Pulley Set High Precision Processing Case CNC Machining China
Product Description

This project involves custom POM tendon drive pulley sets for a renowned humanoid robot manufacturer, produced using ultra-precision 5-axis CNC machining technology. Applied in robotic dexterous hand joint transmission systems, through optimized tool paths and cutting parameters, micron-level dimensional accuracy and Ra0.4μm surface finish have been achieved, significantly improving transmission efficiency and service life.

Features
  • Ultra-Precision Machining: Utilizing 5-axis CNC centers, key dimensional tolerances controlled within ±0.01mm, radial runout ≤0.015mm
  • Dynamic Balance Design: Finite element analysis optimized hub and spoke structure ensuring vibration amplitude below 0.1mm during high-speed operation
  • Low Friction Characteristics: POM material's self-lubricating properties maintain friction coefficient in the 0.15-0.25 range
  • Integrated Design: Pulley set with built-in bearing installation structure, supporting direct press-fitting of miniature deep groove ball bearings and thrust bearings
  • Environmental Adaptability: POM material exhibits excellent corrosion resistance, with strength degradation rate below 3%/year in 80% humidity environments
Technical Parameters
ParameterTechnical Specification
MaterialPOM-C (Copolyoxymethylene)
Outer Diameter Tolerance±0.008mm
Bore ToleranceH7 grade
Groove Radius0.5mm-1.5mm (customizable)
Dynamic Balance GradeG2.5
Operating Speed≤3000rpm
Rated Load45N
Operating Temperature-40℃~100℃
Surface RoughnessRa0.4μm
Applications
  • Humanoid Robot Dexterous Hands: Suitable for 22-degree-of-freedom precision hand joint transmission
  • Medical Robots: Surgical robot instrument arm precision transmission systems
  • Industrial Automation: High-precision flexible grasping device transmission components
  • Aerospace: Space manipulator lightweight transmission mechanisms
  • Research Equipment: Bionic robot research platform transmission units
Customization Services
  • Size Customization: Support custom development within 3-50mm outer diameter range
  • Groove Optimization: Provide V-type, U-type and special wrap angle groove designs
  • Integrated Solutions: Support bearing pre-installation and sensor integration solutions
  • Material Selection: Offer high-performance engineering plastic options including PEEK, Nylon 66, UHMWPE
  • Surface Treatment: Provide anti-static treatment, plasma polishing and other special treatments
Support and Services
  • Technical Consultation: Provide transmission system optimization design and dynamics simulation support
  • Sample Prototyping: Complete rapid sample production within 3-5 working days
  • Mass Production: Utilize automated production lines with monthly capacity up to 50,000 pieces
  • Quality Assurance: Implement full-process SPC statistical process control with yield rate above 99.5%
  • After-sales Support: Provide 12-month quality warranty and lifelong technical support
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