Precision WD-40 Lubricant Valve for Original Equipment Manufacturers and Integrated Assembly Processes.

Precision WD-40 Lubricant Valve for Original Equipment Manufacturers and Integrated Assembly Processes.

Product Description:
For Original Equipment Manufacturers (OEMs) who integrate lubrication into their production process, our Precision OEM Valve is the critical component for flawless end-of-line product preparation. This valve is engineered for seamless integration into automated or semi-automated assembly systems, providing a metered dose of lubricant or protective coating with robotic precision. Its consistent actuation force and reliable spray pattern are calibrated for machinery, ensuring every unit coming off the line receives the exact same amount of lubrication in the exact same location. The valve's design prioritizes compatibility with robotic grippers and fixturing, and its robust construction is built for millions of cycles in a high-speed manufacturing environment. By incorporating this valve into your process, you guarantee product quality, enhance performance longevity, and eliminate the variability of manual lubrication. This is more than a valve; it is a vital component in your quality assurance system, designed to meet the rigorous demands of modern manufacturing.

Bullet Points:

• Engineered for integration into automated and robotic assembly lines.

• Provides a metered, precise dose of lubricant for consistent product quality.

• Robust construction rated for high-cycle manufacturing environments.

• Consistent actuation force and spray pattern for robotic compatibility.

• Ensures a uniform protective coating or lubrication on every finished unit.

Specific Application Scenario: An appliance manufacturer uses this valve, integrated into a robotic arm, to apply a precise amount of dry-film lubricant to the moving tracks of every dishwasher rack before final assembly, ensuring smooth and silent operation for the end-user.

Factory Production Floor: Produced in a state-of-the-art facility with strict statistical process control (SPC) to guarantee dimensional and performance consistency across millions of units.

Packing and Transportation: Supplied in bespoke, high-density reels or stackable trays designed for direct loading into automated assembly equipment, minimizing manual handling.

FAQ:

1. Q: Can you provide technical data sheets for integration purposes?
   A: Yes, we provide comprehensive data sheets detailing actuation force, spray angles, flow rates, and dimensional tolerances for engineering and integration teams.

2. Q: How does this valve ensure consistent product quality?
   A: By delivering a metered dose with a highly repeatable spray pattern, it eliminates the human error and variability inherent in manual lubrication processes.

3. Q: What is the cycle life of this OEM valve?
   A: It is designed and tested for extreme durability, with a typical cycle life in the millions of actuations, ensuring reliability over long production runs.

4. Q: Are custom configurations available for specific OEM needs?
   A: Yes, we work directly with OEM clients to develop custom valve solutions, including specific orifice sizes, spray patterns, and physical configurations to meet unique application requirements.

5. Q: Is the valve compatible with standard WD-40 canisters?
   A: It uses the standard thread, but is typically supplied in bulk to OEMs who have their own canning and propellant filling capabilities for integration into their process.

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.