Electro-Hydraulic MDF Kit Valve Activator for High-Power Industrial Machinery with Superior Force Density

Electro-Hydraulic MDF Kit Valve Activator for High-Power Industrial Machinery with Superior Force Density

Product Description:
The Electro-Hydraulic MDF Kit Valve Activator delivers unparalleled power in a compact package, making it the ideal solution for high-force applications where electrical control is preferred but pure hydraulic power is required. This integrated unit combines an electric motor, a self-contained hydraulic pump, and a hydraulic cylinder into a single, robust actuator. It generates immense linear force—far greater than a similarly sized pneumatic or electric actuator—making it perfect for operating large gate valves, shear rams, or heavy-duty clamping mechanisms in metal forming, mining, and heavy construction machinery. The key advantage is its superior force density, providing tremendous output from a relatively small footprint. It offers precise control over speed and position while delivering the smooth, powerful motion characteristic of hydraulic systems. Since it is a closed-loop system, it eliminates the need for expensive and messy external hydraulic power units and hoses, reducing installation complexity and potential leak points. The Electro-Hydraulic MDF Kit Valve Activator brings the brute force of hydraulics under the precise and clean control of electricity, revolutionizing power delivery in the most demanding industrial environments.

Bullet Points:

• Generates exceptional force for high-power industrial machinery.

• Offers superior force density in a compact, self-contained design.

• Provides precise electrical control over speed, position, and force.

• Eliminates the need for external hydraulic power units and hoses.

• Ideal for heavy-duty linear actuation tasks requiring immense thrust.

Specific Application Scenario
This activator is used in a steel mill to operate a massive slag gate valve on a blast furnace. It provides the extreme force needed to open and close the valve against compacted, abrasive slag.

Factory Production Floor
Assembly requires a hydraulic clean-room to prevent contamination. Each unit is filled with certified hydraulic fluid, bled of air, and tested on a calibrated load cell to verify its force output and linear actuation precision.

Packing and Transportation
The actuator is shipped with protective caps on all ports and is mounted on a wooden skid to prevent damage during transit. The box includes clear warnings to keep the unit upright to maintain proper fluid levels.

FAQ
1. What is the primary benefit of superior force density?
Superior force density means you can achieve a very high force output from a much smaller and lighter actuator compared to other technologies, saving space and weight in your machinery design.

2. Can this actuator hold a position under load indefinitely?
Yes, due to the inherent nature of hydraulic systems, it can hold a position and sustain a static load without consuming any energy, making it highly efficient for clamping and pressing applications in high-power industrial machinery.

3. How is maintenance handled on a self-contained unit?
Maintenance primarily involves periodic checks of the hydraulic fluid quality and level. The unit is designed for long service intervals, and seal kits are available for planned maintenance.

4. What is the typical stroke length for this type of linear actuation?
Stroke lengths are customizable, but standard models are available for linear actuation strokes from a few centimeters up to several hundred millimeters, suitable for most industrial valve and clamp applications.

5. What are the power requirements?
It typically operates on standard three-phase AC power (e.g., 400V/50Hz or 480V/60Hz) to drive the internal motor and pump efficiently.

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.