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Product Specifications

Customized 5-Axis CNC Machining: Precision for Complex Parts

Core Service/Product Parameters Comparison

Customized 5-Axis CNC Machining: Key Advantages for Your Needs

1. Complex Geometry Machining Capability

• Angled & Curved Features: Machines 30°–60° angled holes, spherical surfaces, and contoured edges in one setup—no repositioning, reducing setup errors to ±0.001mm. Ideal for aerospace brackets (with 5+ angled mounting holes) or automotive transmission components (curved gear housings).
• Micro-Feature Precision: Produces tiny features (e.g., 0.2mm-diameter holes, 0.1mm-wide grooves) on small parts (minimum size: 5mm × 5mm), critical for electronic micro-connectors or medical sensor probes.

2. Tailored Solutions for Diverse Industries

• Aerospace: Uses titanium Grade 5 and stainless steel 316L, with strict process control to meet AS9100 standards—ensuring parts withstand high pressure (up to 10MPa) and temperature (-50℃ to 200℃).
• Medical: Machines biocompatible materials (titanium Grade 2, 316L stainless steel) with Ra ≤0.02μm surfaces, complying with ISO 13485 and reducing bacterial adhesion for surgical instruments.
• Automotive: Optimizes for high-volume production (10,000+ units/month) with multi-cavity fixtures, ensuring parts like sensor housings meet IATF 16949 durability standards (vibration resistance: 10–2000Hz per IEC 60068-2-6).

3. Western Union Payment: Fast, Secure Cross-Border Transactions

• Speed: Funds are received within 1–2 business days, enabling faster order confirmation and prototype production—critical for urgent projects (e.g., 3-day prototype requests for equipment maintenance).
• Convenience: No complex bank transfer procedures; clients can send payments via Western Union’s online platform or physical locations, with low transaction fees for small-batch orders (e.g., sample fees or 50-unit prototype orders).

Our Service Process & Quality Assurance

1. End-to-End Customization Process

1. Design Consultation: Receive your CAD/STEP/IGES files, provide 24-hour DFM (Design for Manufacturability) analysis—optimizing features like fillet radii or wall thickness to reduce machining time and cost.
2. Prototype Production: Manufacture samples in 3–5 days, with Western Union payment option for fast prototype fee settlement.
3. Validation & Adjustment: Test prototypes for precision (via Zeiss CMM, ±0.0005mm accuracy) and fit; adjust machining parameters if needed.
4. Bulk Production: Begin mass production after prototype approval, with real-time progress updates. Accept Western Union for partial prepayments (30% of total cost) to start production.

2. Strict Quality Control

• In-Process Inspection: 100% visual inspection for burrs; 20% dimensional sampling per batch to ensure tolerance compliance.
• Final Testing: Conduct surface roughness (Mitutoyo SJ-210), corrosion resistance (salt spray testing), and mechanical property (tensile strength, hardness) tests per industry standards.
• Certifications: Provide material certificates (from ISO 9001-certified suppliers) and inspection reports for every order.