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Custom 140mm Double-Side Polished Sapphire Tubes Optical Component Protection Tubes

Categories Sapphire Parts
Brand Name: ZMSH
Model Number: Sapphire Tubes
Certification: rohs
Place of Origin: CHINA
MOQ: 25
Price: by case
Payment Terms: T/T
Delivery Time: 2-4weeks
Packaging Details: package in 100-grade cleaning room
Material: Optical-grade sapphire single crystal (α-Al₂O₃)
Tube length: ~140mm (customized)
Length Tolerance: ±0.02mm or adjusted based on length
Concentricity Error: ≤ 0.05mm
Clear Aperture: > 90%
Applications: Industrial Equipment & Sensing, Research & Special Equipment
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Custom 140mm Double-Side Polished Sapphire Tubes Optical Component Protection Tubes

Sapphire Tube Abstract


Custom 140mm Double-Side Polished Sapphire Tubes Optical Component Protection Tubes


The "140mm double-side polished sapphire tube" refers to a tubular component approximately 140mm in length, manufactured from optical-grade sapphire (α-Al₂O₃ single crystal), with both its inner and outer walls polished.


Sapphire crystal is a critical material due to its high hardness (Mohs hardness 9, second only to diamond), excellent wear resistance, high-temperature stability (melting point ~2030-2050°C), good chemical inertness, and broad-band transmittance from UV to IR (approximately 200nm to 5500nm). "Double-side polishing" means both the inner and outer surfaces have undergone precision processing to achieve specific surface smoothness and roughness requirements, meeting the demands of high-end applications for low loss, high reliability, and precision.



Sapphire Tube Characteristic

The core advantages of such polished sapphire tubes stem from the intrinsic properties of sapphire material and precision polishing processes:


1. Extreme Hardness & Wear Resistance: Polished sapphire tubes Mohs hardness up to Level 9, making it highly resistant to scratching and wear, suitable for environments with particulates or mechanical contact.


2. Excellent Optical Properties: Good transmittance across UV, visible, and IR (200nm – 5500nm) spectra, with minimal temperature-dependent variation in IR transmittance, ideal for optical windows and transmission channels.


3. Exceptional High-Temperature Resistance & Thermal Stability: Polished sapphire tubes can withstand temperatures up to 1900°C or higher (melting point 2030-2050°C), maintaining stable physicochemical properties at high temperatures.


4. Good Chemical Stability: Polished sapphire tubes are resistant to most acids and alkalis, suitable for harsh chemical environments.


5. Advantages of Precision Polishing:

  • Low Surface Roughness: Achieves extremely low surface roughness (e.g., Ra ≤ 0.1μm or lower) on both inner and outer walls, effectively reducing light scattering, adsorption, and fluid resistance.
  • High Surface Finish: Minimal surface defects (scratches, digs), typically meeting specific grades of high surface quality standards (e.g., MIL-O-13810 60/40 or better).
  • Good Geometric Accuracy: Precision polishing helps control concentricity, straightness, and wall thickness uniformity, ensuring consistent optical and mechanical performance.


Sapphire Tube Applications


Leveraging these properties, double-side polished sapphire tubes are used in various high-end fields:


  • Semiconductor Industry: Sapphire Tube is used in high-temperature furnace tubes, viewports, wafer carriers (Boats), etc., requiring high purity, high-temperature resistance, and contamination prevention.
  • Optical Instruments & Equipment: Sapphire Tube is serving as IR/UV windows, laser tubes, optical component protective tubes, spectroscopic analysis cells, etc., demanding high transmittance and low scattering loss.
  • Industrial Equipment & Sensing: Applied in high-temperature/pressure viewports (e.g., chemical reactors, pumps), measurement tubes for precision flow meters, sensor protection sleeves, etc., requiring corrosion resistance, wear resistance, and stability.
  • Research & Special Equipment: Sapphire Tube is utilized in optical windows for high-pressure research chambers, synchrotron radiation beamlines, special lighting devices, etc., requiring reliability under extreme conditions and providing stable optical pathways.




Sapphire Tube Parameters

The following table summarizes possible technical parameters based on common sapphire tube specifications and the 140mm dimension.

Note: Actual values may vary depending on the manufacturer, processing level, and customer requirements. The table provides estimated common ranges or typical values. Always refer to the supplier's specifications when ordering.


Parameter NameDescriptionTypical Value for 140mm Double-Side Polished Sapphire Tube (Reference)

Material


Optical-grade sapphire single crystal (α-Al₂O₃)Optical-grade Sapphire Single Crystal (α-Al₂O₃)

Outer Diameter Range


Tube outer diameterCustomizable (e.g., several mm to hundreds of mm)

Outer Diameter Tolerance


Allowable deviation of outer diameter±0.02mm or stricter

Inner Diameter Range


Tube inner bore diameterCustomizable (e.g., 0.2mm to 100mm)

Inner Diameter Tolerance


Allowable deviation of inner bore diameter±0.02mm or stricter

Length


Tube length~140mm (customized)

Length Tolerance


Allowable deviation of length±0.02mm or adjusted based on length

Wall Thickness Deviation


Uniformity of tube wallConsult supplier

Concentricity Error


Offset between inner and outer wall centers≤ 0.05mm (higher precision available upon request)

Straightness Tolerance


Axial straightness of the tube≤ 0.01mm/140mm or better

Surface Roughness (Ra)


Microscopic surface unevenness (inner/outer walls)≤ 0.1 μm (Ra, inner/outer walls) (higher standards achievable, e.g., Ra ≤ 0.05μm)

Surface Quality


Scratch/Dig Standard (e.g., MIL-O-13810)60/40, 40/20, or better (inner/outer walls)

Clear Aperture


Percentage of effective light-transmitting area> 90% (typically ≥95%)



More samples of Sapphire Optical Tubes


*We accept customized one, please feel free to contact us about your requirements.



About us


ZMSH is a leading enterprise dedicated to the R&D, manufacturing, precision processing, and global distribution of high-quality semiconductor substrates and optical crystal materials.


Backed by a highly skilled team of engineers and decades of management expertise, we leverage state-of-the-art fabrication facilities and rigorous inspection systems to deliver exceptional custom and non-standard component solutions. Our core strength lies in transforming innovative concepts into high-performance products tailored to specific client requirements.


Committed to the values of innovation, excellence, and customer success, ZMSH aims to set new standards in the optoelectronic materials industry and become a world-class provider of advanced crystal and semiconductor solutions.



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1. Polished Sapphire Tube Single Crystal Al₂O₃ Optical Component



Q1: What are the key advantages of 140mm double-side polished sapphire tubes?
A1: They offer exceptional optical clarity (200-5500nm wavelength range), extreme surface hardness (Mohs 9), high temperature resistance (up to 1900°C), and superior chemical stability, making them ideal for demanding applications in semiconductor, optical, and high-precision industrial equipment9.


Q2: What are the typical surface specifications achieved for 140mm double-side polished sapphire tubes?
A2: They typically achieve a surface roughness of ≤0.1μm (Ra) or better and a surface quality grade of 60/40 or superior per MIL-O-13810 standards, ensuring minimal light scattering and high dimensional accuracy for precision components35.



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