The ZQ60 sits at the sweet spot of the ZQ series, bridging the micro-scale
agility of the ZQ40 and the large-volume power of the ZQ80. It’s
purpose-built for manufacturers ready to scale beyond small batches
but not yet needing industrial-scale output—think growing cosmetic
brands, regional food packaging firms, or mid-sized medical supply
companies. Its strength lies in balancing "just enough capacity"
with "flexibility to adapt," making it a reliable partner for
businesses navigating growth.
1. Scales Small Batches to Mid-Volume Runs Seamlessly
Many growing brands hit a wall: their ZQ40 can’t keep up with
5,000–20,000 unit orders, but a ZQ80 would be overkill. The ZQ60
solves this with modular capacity:
- Output that grows with you: Produces 150–250 units/hour for 500ml bottles (vs. 100–150 for
the ZQ40), enough to handle monthly orders of 10,000–30,000
units—perfect for a skincare brand expanding from local to regional
distribution.
- No "minimum volume" waste: Unlike large machines that struggle with runs under 10,000 units,
it stays efficient for 2,000–5,000 unit batches (e.g., seasonal
sauce jars or limited-edition lotion bottles). A condiment company,
for example, uses it to make 3,000-unit runs of specialty hot sauce
bottles without wasting resin.
- Smooth transition to larger runs: When orders hit 30,000+ units, its 4-cavity mold support (vs. 1–4
for the ZQ40) ramps up output without sacrificing consistency—no
need to switch machines mid-growth spurt.
2. Cuts the "Small-Batch Headache" of Slow Changeovers
Growing brands often juggle multiple products (e.g., a shampoo line
with 200ml, 500ml, and 1L sizes) and frequent design tweaks. The
ZQ60 turns these into strengths with agile setup:
- 30-minute mold swaps: Switching from a 200ml flip-top bottle to a 500ml pump bottle
takes half the time of the ZQ40, thanks to standardized
quick-release clamps and preloaded parameter profiles. A haircare
brand, for instance, now runs 3 bottle sizes in a single shift
instead of 1.
- Consistency across variants: Its closed-loop control system adjusts for differences in mold
size or material (e.g., thicker walls for 1L bottles)
automatically, ensuring the 200ml and 1L versions of a product feel
equally high-quality—critical for building brand trust.
- Trial-friendly for new designs: Want to test a textured grip on 300ml hand soap bottles? Run a
500-unit trial batch, tweak the mold, and re-run the same day—no
delays, no wasted resin. This cuts product development time by 40%
for emerging brands.
3. Handles Diverse Materials (Including Trends Like Sustainability)
Today’s customers demand more than "standard plastic"—they want
recycled, biodegradable, or premium materials. The ZQ60 doesn’t
limit growth to "safe" options:
- Works with 8+ resin types: From common PP/PET to eco-friendly PLA (biodegradable) and rPET
(recycled PET), it adjusts heating and pressure to prevent warping
or uneven finishes. A beverage startup, for example, now uses 50%
recycled PET for its 330ml bottles, meeting retail sustainability
requirements.
- Precision for premium looks: Produces clear, blemish-free finishes for high-end packaging
(e.g., 100ml glass-like serum vials) and consistent textures for
functional designs (e.g., grip-friendly 500ml detergent bottles).
This lets mid-sized brands compete with larger players on
aesthetics.
- Cost-effective for specialty materials: Unlike the ZQ80, which requires bulk resin to stay efficient, the
ZQ60 handles small quantities of expensive materials (e.g.,
medical-grade PP for 50ml pill bottles) without waste—ideal for
niche healthcare or luxury goods.
4. Fits Growing Workspaces & Budgets
Expanding doesn’t mean overspending on space or maintenance. The
ZQ60 is built for practical growth:
- Compact enough for evolving setups: At 25–30㎡ (50% smaller than the ZQ80), it fits in workshops
expanding from 100㎡ to 200㎡—no need for costly facility upgrades.
- Predictable costs: Uses 30kW power (vs. 50kW+ for the ZQ80) to keep electricity
bills manageable, and its simplified maintenance (e.g., easy-access
heating elements) means in-house teams can handle upkeep—no $500
service calls.
- Upgradable as you grow: Add features like basic automation (e.g., auto part ejection) or
better data tracking when needed, extending its lifespan without
full replacement.
5. Trusted in Key Growing Industries
The ZQ60 thrives in sectors where "mid-scale precision" matters
most:
- Beauty & personal care: Makes 100–500ml bottles for serums, shampoos, and lotions, with
finishes that rival big-brand packaging.
- Food & beverage: Produces 250–1000ml jars/bottles for sauces, juices, and snacks,
meeting food-grade safety standards.
- Small medical supply: Creates 50–200ml non-sterile containers (e.g., pill bottles,
reagent vials) that comply with basic healthcare regulations.
In short, the ZQ60 isn’t just a "stepping stone"—it’s a long-term
tool for manufacturers growing at their own pace. It delivers the
capacity to meet expanding demand, the flexibility to try new
ideas, and the affordability to reinvest in growth. For businesses
ready to level up without overextending, it’s the perfect fit.