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Custom IP67 Die Cast Aluminum Enclosures Rugged Weatherproof Precision Engineered

Categories Die Casting Molds
Brand Name: HUARONGDA
Model Number: HRD-DCM-8
Place of Origin: China
MOQ: 100
Price: 0.5-15$
Packaging Details: Box
Delivery Time: 7-15days
Supply Ability: 10000pcs/Days
Alloy: ADC12 high-pressure die-cast aluminum
IP Rating: IP67 (dust-tight; water-immersion up to 1 m for 30 min)
Process: High-pressure die casting → CNC machining → seal assembly
Tolerance: ±0.1 mm (standard); ±0.05 mm on critical features
Gasket Material: Silicone rubber (silicone-to-metal seal)
Surface Finishes: Clear anodizing, black anodizing, powder coating, sand-blasting
MOQ: 50 pieces (prototypes from 5 pieces)
Lead Time: Prototypes: 10–15 days; Production: 20–30 days
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Custom IP67 Die Cast Aluminum Enclosures Rugged Weatherproof Precision Engineered

Product Overview

Our OEM IP67 Die-Cast Aluminum Enclosures are engineered to protect sensitive electronics in the harshest environments. Made from rugged ADC12 aluminum alloy and sealed with silicone gaskets, these housings provide complete dust-tight and water-immersion protection (up to 1 m) for up to 30 minutes. Each enclosure can be tailored to your exact CAD drawings or 3D models, ensuring perfect fit-and-function for applications ranging from outdoor CCTV cameras and LED drivers to telecom junction boxes and industrial control panels.


Key Parameters

ParameterSpecification
AlloyADC12 high-pressure die-cast aluminum
IP RatingIP67 (dust-tight; water-immersion up to 1 m for 30 min)
ProcessHigh-pressure die casting → CNC machining → seal assembly
Tolerance±0.1 mm (standard); ±0.05 mm on critical features
Gasket MaterialSilicone rubber (silicone-to-metal seal)
Surface FinishesClear anodizing, black anodizing, powder coating, sand-blasting
Custom CutoutsHoles, threads, flanges, mounting bosses, cable-entry ports
Size RangeFully customizable; typical envelope 50 × 50 × 30 mm up to 300 × 200 × 100 mm
MOQ50 pieces (prototypes from 5 pieces)
Lead TimePrototypes: 10–15 days; Production: 20–30 days
CertificationsISO 9001, RoHS compliant
PackagingFoam-lined, export-grade cartons; custom crates available

Selling Points

  1. Robust Environmental Protection
    With an IP67 rating and silicone-to-metal gasket, these enclosures safeguard electronics against dust, rain, and temporary submersion—ideal for outdoor and marine applications.

  2. High-Strength Alloy
    ADC12 aluminum offers excellent mechanical strength and corrosion resistance, ensuring long service life even under impact or vibration.

  3. Precision Machining & Sealing
    CNC-machined flanges and gasket grooves deliver consistent sealing performance; tolerances down to ±0.05 mm ensure reliable assembly and minimal rework.

  4. Thermal Management
    Built-in heat-sink fins (optional) and high-conductivity aluminum dissipate heat efficiently for high-power electronics.

  5. Full Customization
    From bespoke cutouts and threaded inserts to internal mounting rails and paint colors, tailor every detail to your project needs.

  6. Cost-Effective Production
    High-pressure die casting molds amortize quickly over medium-to-large volumes, driving down unit costs without compromising quality.


Future Trends

  • Smart Enclosures with Integrated Sensors: Embedding temperature, humidity or tamper sensors directly into the housing for predictive maintenance and real-time monitoring.

  • Hybrid Materials & Additive Manufacturing: Combining die-casting with metal 3D-printed inserts for complex internal geometries and weight reduction.

  • Eco-Friendly Finishes: Water-based coatings and recycled-content alloys to meet evolving sustainability standards.

  • Modular, Snap-Together Designs: Tool-free assembly options to speed up field servicing and reduce downtime.

  • IIoT-Ready Features: Pre-routed cable channels and backplane slots for plug-and-play connectivity in automated systems.


Application Scenarios

  • Outdoor CCTV & Surveillance Cameras: Weatherproof housings with lens and cable-entry cutouts for reliable security installations.

  • LED Lighting & Street Lamps: Enclosures with integrated heat-sink fins to manage thermal loads in high-brightness fixtures.

  • Telecom & Networking Cabinets: Junction boxes and splitter enclosures for fiber-optic and coaxial equipment.

  • Industrial Control Panels: Die-cast cases for PLCs, drives, and sensors in dust- and wash-down environments.

  • Marine & Offshore Equipment: Corrosion-resistant housings for pumps, gauges and marine electronics.


Frequently Asked Questions

Q1: Are you the direct manufacturer?
A1: Yes—we operate an ISO 9001-certified facility specializing in aluminum die casting and precision CNC machining.

Q2: What sample options do you offer?
A2: We can deliver functional prototypes (with standard finish) in as little as 10 days. Sample charges are refundable with bulk orders.

Q3: Can you accommodate custom gasket materials?
A3: Absolutely—besides silicone, we offer EPDM, fluorosilicone, and nitrile rubbers based on chemical and temperature requirements.

Q4: What are your payment and shipping terms?
A4: Standard terms are 30% T/T deposit, 70% before shipment. We ship worldwide via air (DHL/UPS) or sea freight with full export documentation.

Q5: How do you ensure consistent IP67 performance?
A5: Each unit undergoes pressure-decay and water-ingress testing, alongside dimensional checks via CMM, to guarantee seal integrity and tolerance compliance.


Elevate your next project with our Custom IP67 Die-Cast Aluminum Enclosures—engineered for durability, precision, and seamless integration. Contact us today for a tailored quote and CAD consultation!

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