With the advancement of the Industry 4.0 wave, higher requirements
have been put forward for the precision, performance, and delivery
efficiency of components. CNC turning parts, relying on accurate dimensional control, diversified process adaptability, and stable mass production capacity, have become a key support for industries such as automotive,
electronics, aerospace, and medical care to achieve efficient
production. We have been deeply engaged in the CNC turning field
for more than ten years, with technological innovation as the core,
and have built a full-chain service system from demand analysis to
finished product delivery, providing customers with part solutions
that exceed expectations.
I. Core Technological Advantages: Reshaping Standards for
Processing Efficiency and Precision
- High-Precision Processing System
High-end CNC lathes such as Mazak (Japan) and DMG MORI (Germany)
have been introduced, equipped with high-precision ball screws and
linear guides. The positioning accuracy can reach ±0.0008mm, and
the repeat positioning accuracy is ±0.0003mm, enabling integrated
processing of parts with complex curved surfaces and special-shaped
structures. For high-precision thread processing, servo spindle
synchronous control technology is adopted, with the highest thread
accuracy reaching grade 4h, meeting the strict requirements of
precision transmission scenarios.
- Multi-Process Integration Capability
Breaking through the limitations of single turning, we integrate
turn-mill compounding, drilling-tapping integration, and surface
treatment (galvanizing, chrome plating, anodizing) processes,
realizing "one-time clamping and multi-process completion" for
parts. This reduces clamping errors and improves part processing
precision by 15%-20%. For example, for shaft parts with milling
grooves, secondary transfer processing is not required, and the
processing time per part is shortened to 60% of that of traditional
processes.
- Intelligent Production Management System
An MES (Manufacturing Execution System) has been built to collect
equipment operation data, processing progress, and quality
inspection information in real time. Customers can check the order
status through an exclusive portal, realizing transparency in the
production process. At the same time, the system is equipped with
an intelligent scheduling function, which automatically adjusts the
production plan according to order priority and equipment load. The
delivery cycle for urgent orders can be shortened to a minimum of
48 hours.
II. Industry Application Solutions: Focusing on Solving Scenario
Pain Points
- Automotive Components Field: For key parts such as transmission input shafts and steering
system tie rods, 20CrMnTi alloy material is used. Through
carburizing and quenching (surface hardness HRC58-62) and precision
turning, the fatigue strength of the parts is ensured to be above
800MPa, and the service life meets the 150,000-kilometer warranty
requirement of the entire vehicle. We have provided supporting
services for many automobile manufacturers, with a yield rate
stably above 99.5%.
- Electronic Communication Field: For processing precision connectors of 5G base station signal
transmitters and optical fiber connectors, brass H65 material is
selected. Through high-precision inner hole turning (hole diameter
tolerance H7) and mirror polishing (surface roughness Ra0.2μm), the
signal transmission loss is guaranteed to be ≤0.1dB, adapting to
the high-frequency signal transmission needs of 5G. The mass
production efficiency reaches 500 pieces per day.
- Medical Device Field: For processing joint shafts of surgical robots and sampling
needles of blood analyzers, medical-grade titanium alloy TC4 is
used. Through burr-free processing technology (edge chamfering
≤0.05mm) and aseptic treatment, the biocompatibility of the parts
complies with the ISO 10993 standard, and has passed the quality
certification of many medical device enterprises.
- Aerospace Field: For processing lightweight connectors of UAV (Unmanned Aerial
Vehicle) fuselage frames, 7075 aluminum alloy is selected. Through
thin-walled turning technology (minimum wall thickness up to 0.5mm)
and weight-reduction structure optimization, the weight of the
parts is reduced by 30% compared with the traditional design, while
ensuring the tensile strength ≥500MPa, meeting the lightweight and
high-strength needs of UAV high-altitude flight.
III. Customer Service System: Creating an Exclusive Cooperation
Experience
- Customized Demand Response
A professional technical team has been established to provide free
demand analysis services. For customers' special scenarios (such as
high temperature, high pressure, and corrosion resistance),
suitable material and process solutions are recommended. For
example, for customers of oil exploitation equipment, we customized
valve cores resistant to high temperatures of 200℃, selected
Inconel 718 alloy material, and successfully solved the problem of
part deformation under high temperatures through the optimization
of special cutting parameters.
- Full-Cycle Quality Assurance
A three-level quality inspection system covering "raw materials -
processing process - finished product delivery" has been
established: Raw materials must undergo composition analysis and
mechanical property testing; During the processing process,
dimensional sampling inspection is conducted every 2 hours, and key
dimensions are 100% fully inspected using a coordinate measuring
machine; Before the delivery of finished products, comprehensive
performance tests such as tightness, hardness, and corrosion
resistance are carried out to ensure that each part meets the
quality standards.
- Cost Optimization Support
We help customers reduce costs from three aspects: material
selection, structural design, and process optimization. We
recommend alternative materials with higher cost performance (such
as using Q235 instead of 45# steel for processing non-load-bearing
parts); optimize part structures (such as changing multi-piece
splicing to integral processing); and integrate processing
procedures (such as merging turning and drilling procedures),
reducing customers' production costs by an average of 12%-18%.
IV. Corporate Strength and Commitments
We have a 20,000-square-meter modern production base, equipped with
more than 50 sets of high-end CNC equipment, with an annual
production capacity of 5 million pieces, which can meet the batch
needs of customers of different scales. At the same time, we have
passed the ISO 9001 Quality Management System Certification and
IATF 16949 Automotive Industry Quality Management System
Certification, ensuring that our quality control is in line with
international standards.
We commit that: For part failure caused by processing quality
issues, we will re-produce for free and bear the corresponding
losses; We provide 1 year of free technical consultation services
to help customers solve problems during part installation and use.
If you are looking for a reliable CNC turning parts supplier, we
look forward to cooperating with you. With professional technology,
efficient services, and stable quality, we will help your
enterprise achieve manufacturing upgrading!