Automotive Wire High Speed Extrusion Production Line 1500m/min

Automotive Wire High Speed Extrusion Production Line 1500m/min

Components of the Cable Extrusion Process
Raw Material Preparation**: The process begins with the selection and preparation of raw materials. Common materials include copper for electrical conductivity and polymers like PVC (polyvinyl chloride), PE (polyethylene), or XLPE (cross-linked polyethylene) for insulation. These materials must be of high purity and specific formulations to meet the required standards.
Feeding System**: The prepared raw materials are fed into the extrusion machine’s hopper. The hopper controls the flow of material into the extruder, ensuring a consistent and continuous feed, which is critical for maintaining the quality of the extruded cable.
Extruder Machine**: The heart of the extrusion process is the extruder machine. This machine comprises several key parts:
* Screw: A rotating screw inside a heated barrel that pushes the material through.
* Heated Barrel: The barrel heats the material to its melting point, making it pliable enough for extrusion.
* Die: A specially designed tool that shapes the material as it is forced through. The die’s design determines the cable’s final cross-sectional shape.
Cooling System: Once the material exits the die, it is immediately cooled to solidify its shape. This is typically done using water baths or air cooling systems, depending on the material and desired properties of the finished cable.
Pulling and Winding: The extruded cable is then pulled through the cooling system by a capstan or take-up device, ensuring it maintains its shape and consistency. Finally, the cooled and solidified cable is wound onto reels or spools for storage and transportation.

The automated production line is specially used for the manufacturing of wires and cables, which can realize the continuous insulation coating of metal conductors (copper/aluminum). The winding and packaging can be matched with KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, double-reel semi-automatic wire taking-up machine, etc.

Application

The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free, meeting the German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.

Suitable conductor:0.22mm²--6mm²;

Finished outer diameter: φ1.2mm-φ5mm;

Line speed: KPS take-up Max1500m/min;

Double-head coiling machine: Max1000m/min;

Double-reel semi-automatic take-up: Max1000m/min;

Specification

Changzhou Kunbo Electromechanical Technology Co., Ltd. was founded in 2008 witha registered capital of 5 million.It is a high-tech enterprise integrating R&D,professional design,production,sales and service of wire and cable equipment.

The company is located in the rich and beautiful Yangtze River Delta,a historicaland cultural city—--Changzhou,Jiangsu.Covering an area of more than 10 acres anda building area of about 10,000 square meters,we have been committed to-improvingthe automation of wire and cable equipment,constantly absorbing advanced technologiesfrom Germany and Japan,making continuous improvement and innovation of products,and inheriting the business philosophy of "safe,stable,high-speed and efficienttechnology into productivity".Products are distributed all over tho country and exportedto more than 10 countries including Spain,Russia,Germany,South Korca,Indonesia,Bangladesh,Vietnam,Armenia,Sri Lanka,Fiji,ete.,and are well received by theindustry and customers.

After years of rescarch and development by our technical staff,we have madetechnological breakthroughs in high-speed automotive lines,new energy silicone rubberline extrusion production lines,one-step photovoltaic line string extrusion produclionlines,one-step PVC +nylon string extrusion production lines,Teflon extrusionproduction lines,cte.,solving technical and process problems and difficulties in theactual production process for customers.

We take talent as the foundation,technological innovation wins the future,andbased on pragmatism,integrity,pioncering innovation,excellence,and customersatisfaction as the core values,we serve our customers with the best quality productsand a complete after-sales system!