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High-Precision Battery Pack Top Cover Molds for New Energy Vehicles - UTrust Mould

High-Precision Battery Pack Top Cover Molds for New Energy Vehicles - UTrust Mould

High-Precision Battery Pack Top Cover Molds for New Energy Vehicles - UTrust Mould
High-Precision Battery Pack Top Cover Molds for New Energy Vehicles - UTrust Mould
Categories Battery Pack Top Cover Molds
Brand Name: UTrust Mould
Certification: ISO 9001
Place of Origin: China
MOQ: 1 Set
Price: Negotiation
Payment Terms: ,T/T
Supply Ability: 120-150 Sets / Quarter
Delivery Time: According to Mold Projects
Packaging Details: Wooden Case
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Taizhou Huangyan UTrust Mould Co., Ltd.
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High-Precision Battery Pack Top Cover Molds for New Energy Vehicles - UTrust Mould

High-Precision Battery Pack Top Cover Molds for New Energy Vehicles - UTrust Mould

UTrust Mould specializes in the design and manufacturing of high-precision molds for battery pack top covers, crucial components for new energy vehicles (NEVs).


Our molds are engineered to produce lightweight, high-strength, and dimensionally stable top covers that provide essential protection for battery cells and electronic components. With the rapid growth of the NEV market, the demand for reliable and efficient battery pack solutions is paramount. Our molds are designed to meet the stringent requirements of thermal management, electromagnetic shielding, and structural integrity.


We utilize advanced composite molding technologies, such as PCM (Pre-impregnated Compression Molding) and SMC (Sheet Molding Compound), to achieve optimal material performance and production efficiency.


Our molds feature precision-machined cavities, integrated sealing grooves, and robust cooling channels to ensure consistent part quality and rapid cycle times. Built from high-grade mold steel and incorporating advanced surface treatments, our molds offer extended lifespan and reliable performance under demanding production conditions. UTrust Mould is your trusted partner for innovative battery pack top cover mold solutions that drive the future of new energy vehicles.



Technical Parameters:
ParameterValue
Mold MaterialP20, 718H, S136, NAK80
Applicable Raw MaterialPCM (Pre-impregnated Composite Material), SMC, BMC
Curing MethodCompression Molding
Cavity / Core HardnessHRC 34-42
Mold Lifespan> 500,000 Shots
Temperature Range140°C - 180°C
Pressure Range100 - 150 Bar
Lead Time60-90 Days

Product Features:
  • Thermal Management Optimization: Molds designed to facilitate efficient heat dissipation from battery packs, crucial for performance and safety.
  • High Structural Integrity: Engineered to produce top covers with superior rigidity and impact resistance, protecting internal components.
  • Integrated Sealing Features: Molds can incorporate precise sealing grooves and features to ensure watertight and dustproof battery enclosures.
  • Lightweight Design: Optimized for composite materials to achieve significant weight reduction without compromising strength.


Applications:
  • Electric Vehicles (EVs): Top covers for main drive battery packs in passenger cars, buses, and trucks.
  • Hybrid Electric Vehicles (HEVs): Battery enclosures for hybrid powertrains.
  • Energy Storage Systems (ESS): Covers for stationary battery storage units.
  • Special Purpose Vehicles: Battery covers for electric forklifts, AGVs, and other industrial electric vehicles.


Why Choose Us?

  • NEW Industry Focus: Specialized expertise in molds for new energy vehicle components, understanding industry standards and trends.
  • Advanced Composite Solutions: Proficiency in PCM and SMC molding for optimal battery pack performance.
  • Integrated Design & Manufacturing: Ability to handle complex designs with integrated features, ensuring seamless production.
  • Quality & Reliability: Rigorous quality control and testing to ensure molds produce safe and durable battery components.


FAQ:

  • Q1: What materials are typically used for battery pack top covers?
  • A1: Common materials include PCM (Pre-impregnated Composite Material), SMC (Sheet Molding Compound), and BMC (Bulk Molding Compound), chosen for their lightweight, strength, and thermal properties.


  • Q2: How do your molds contribute to the thermal management of battery packs?
  • A2: Our molds are designed with optimized cooling channels and material flow to ensure uniform thickness and density of the top cover, which is critical for efficient heat dissipation from the battery cells.


  • Q3: Can you assist with the design of battery pack top covers to meet specific NEW standards?
  • A3: Yes, our engineering team provides DFM analysis and design optimization services to ensure the top cover design meets relevant industry standards for safety, performance, and manufacturing efficiency.
Product Tags:

high-precision battery pack molds

  

new energy vehicle top cover molds

  

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High-Precision Battery Pack Top Cover Molds for New Energy Vehicles - UTrust Mould

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