Certified Sanitary 360-Degree Dispensing Valve for Pharma, Food, and Cosmetic Filling Lines with CIP/SIP Compatibility

Certified Sanitary 360-Degree Dispensing Valve for Pharma, Food, and Cosmetic Filling Lines with CIP/SIP Compatibility

Product Description:

Meet stringent hygienic standards with our Certified Sanitary 360-Degree Dispensing Valve, engineered for GMP-regulated environments requiring uncompromised cleanliness. This hygienic rotary dispenser features FDA/USP Class VI compliant materials (EPDM, PTFE, 316L electropolished stainless steel) and full 3-A Sanitary Standards certification. The clean-in-place rotary valve enables 360° maneuverability during precision filling of vaccines, syringes, food pastes, or cosmetic creams while supporting automated SIP (Steam-In-Place) cycles up to 140°C. Zero dead-leg design and mirror-finished surfaces (Ra ≤0.4μm) prevent bacterial harborage, with quick-disassembly clamps allowing <5-minute changeovers between batches. As a multi-axis filling head, it delivers ±1% volumetric accuracy for doses from 0.1ml to 500ml at production speeds up to 300 units/minute. Unique benefits include integrated pressure sensors for real-time monitoring and optional aseptic barrier integration. Ideal for blow-fill-seal machines, sterile syringe assembly, or nutraceutical encapsulation, this pharma-grade swivel valve reduces contamination risks, validates cleaning protocols, and meets FDA 21 CFR Part 11 data integrity requirements through digital traceability.

Bullet Points:

Seamless 360-Degree Dispensing Valve with 3-A & EHEDG certifications

Clean-in-place rotary valve withstands 100+ SIP cycles without degradation

Electropolished fluid path (Ra 0.38μm) eliminates microbial adhesion

Digital batch reporting via integrated IoT sensors (optional)

Supports filling accuracy of ±0.5% at 0.1-500ml volumes

Specific Application Scenario:
Filling antibiotic vials in ISO Class 5 cleanroom using RABS system, requiring sterile angle adjustments between filling needles.

FAQ:

Q: What documentation supports the pharma-grade swivel valve’s compliance?
A: Supplied with 3.1 material certificates, USP <87>/<88> testing reports, and full DQ/IQ/OQ validation packets.

Q: Can the multi-axis filling head integrate with isolator technology?
A: Yes – designed for glove-port mounting with aseptic transfer compatibility.

Q: Maximum temperature for SIP sterilization?
A: 140°C for 30 minutes; 50+ validated cycles guaranteed.

Q: Are custom tri-clamp sizes available?
A: Standard 1.5"-4" tri-clamps; custom sizes (DN15-DN100) with 4-week lead time.

Q: Data logging capabilities?
A: Optional MODBUS/OPC-UA module records pressure, temperature, and rotation data per batch.

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.