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Vacuum Mayonnaise Making Machine Emulsifying Homogenizer Machine

Vacuum Mayonnaise Making Machine Emulsifying Homogenizer Machine

Vacuum Mayonnaise Making Machine Emulsifying Homogenizer Machine
Vacuum Mayonnaise Making Machine Emulsifying Homogenizer Machine
Categories Vacuum Homogenizer Machine
Brand Name: APVO
Model Number: RHJ-A300
Certification: CE ISO
Place of Origin: Yangzhou, China
MOQ: 1 set
Price: USD$9800/set
Payment Terms: T/T
Delivery Time: 40~45 days after advance payment
Packaging Details: Standard wooden case
Application: Cosmetics, Pharmaceuticals, Food, Chemicals
Material: Stainless Steel 304 / SUS316L
Video outgoing-inspection: Provided
Homogenizing Speed: 0-3000rpm
Function: mixing and emulsion
Capacity: 100L 150L 200L 300L 500L 1000L
Emulaifier System: Botton Homogenizer
key selling points: Long Service Life
Stirrer type: Forced Stirrer
Feature: Internal and External Circulation Homogenization
Motor: Siemens Motor
mixing speed: 0-60r/pm
mixer type: Agitator
warranty: 1 Year
core components: Pressure vessel, Pump, Gear, Bearing, Engine, motor, PLC
Voltage: 220V/380V
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Company Info.
Yangzhou Aipuweier Automation Equipment Limited Company
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Vacuum Mayonnaise Making Machine Emulsifying Homogenizer Machine

Vacuum Mayonnaise Making Machine Emulsifying Homogenizer Machine

Product Overview & Core Functions

This machine is developed based on the oil-in-water emulsion principle of mayonnaise, combined with advanced vacuum processing technology and high-shear homogenization technology. All parts in contact with materials adopt food-grade 304/316L stainless steel, which meets international food hygiene standards (FDA, CE, GB 16798). Its core functions are designed to ensure the stability, taste and safety of finished products:
  • Vacuum Emulsification & Deaeration: The equipment operates under a high vacuum environment (-0.090~-0.098 MPa), which can completely eliminate air bubbles generated during the emulsification process. This not only prevents oxidation of raw materials (such as egg yolk, edible oil) but also avoids layering, water separation and deterioration of finished mayonnaise, effectively extending the product shelf life.
  • High-Shear Homogenization: Equipped with a high-efficiency rotor-stator shear assembly, the rotor speed can reach 8000-12000 rpm. It generates strong shear force, cavitation and turbulence to break edible oil into tiny droplets (1-5 microns) and uniformly disperse them in the water phase (with egg yolk as emulsifier), forming a stable emulsion system with fine and smooth texture.
  • Precise Temperature Control: Adopts double-jacketed tank and constant temperature medium circulation system, the temperature control range is 5~80℃, and the control accuracy is ±0.5℃. It can stably maintain the optimal emulsification temperature (35-45℃) to avoid excessive temperature rise leading to egg yolk denaturation and emulsion breakdown, protecting the activity of heat-sensitive raw materials.
  • Automatic Integrated Operation: Integrates automatic feeding, mixing, emulsification, temperature control, discharge and cleaning functions. The PLC touch screen control system supports recipe storage (up to 100 recipes), realizing one-key start of the whole production process, reducing manual intervention and ensuring batch consistency of products.
  • Hygienic & Easy Cleaning: The inner wall of the tank is polished smoothly, with no dead corners or gaps, avoiding material residue and bacterial growth. The integrated CIP (Clean-in-Place) cleaning system can complete the cleaning of the tank body, pipeline and shear assembly without disassembly, saving time and labor.
​
Capacity
Wall scraper mixer
Homogenizer
Water and oil pot
Disperser
50L
1.1kw, 0-65rpm
2.2kw, 0-3600rpm
45/30L
0.37/0.37kw, 1440rpm
100L
1.5kw, 0-65rpm
4kw, 0-3600rpm
90/60L
0.55/0.55kw, 1440rpm
200L
3kw, 0-65rpm
5.5kw, 0-3600rpm
180/120L
0.75/0.75kw, 1440rpm
300L
4kw, 0-65rpm
7.5kw, 0-3600rpm
270/180L
1.1/1.1kw, 1440rpm
500L
5.5kw, 0-65rpm
11kw, 0-3600rpm
450/300L
1.5/1.5kw, 1440rpm

Working Principle

The production process of mayonnaise by this machine is scientific and efficient, and the whole process is completed under closed vacuum conditions to ensure product quality and safety:
  1. Raw Material Preparation: Add egg yolk (emulsifier), water, vinegar, salt, sugar and other auxiliary materials into the mixing tank through the automatic feeding system. Start the low-speed stirrer (0-60 rpm) to mix the water phase materials evenly.
  2. Vacuum System Start-Up: Turn on the vacuum pump to reduce the pressure inside the tank to -0.090~-0.098 MPa, forming a closed vacuum environment to prevent air from entering during the subsequent emulsification process.
  3. High-Shear Emulsification: Start the high-shear homogenizer, and slowly add edible oil into the tank through the quantitative feeding device. Under the action of strong shear force, the oil phase is rapidly broken into tiny droplets, which are fully wrapped by the water phase (stabilized by egg yolk) to form a uniform emulsion.
  4. Temperature Control & Maturation: The temperature control system keeps the material temperature stable at 35-45℃ during emulsification. After emulsification, continue low-speed stirring for 10-15 minutes to make the product texture more uniform and stable, and improve the emulsion stability.
  5. Discharge & Cleaning: After the production is completed, release the vacuum first, then open the discharge valve to complete automatic discharge. Start the CIP cleaning system to clean the equipment, preparing for the next batch of production.
Technical Data
Model
LTRZ-50
LTRZ-100
LTRZ-200
LTRZ-350
Total Volume (L)
70
140
260
450
Feeding Volume kg/batch
30-50
60-100
90-200
170-350
High speed motor (kw)
3
4
4
5.5
Rotation Speed of high speed motor
3000-10000
Rotation Speed of frame type scraper motor
20-60
Oil tank volume (L)
30
60
100
350
Water tank volume (L)
45
85
160
300

After-Sales Support

We provide comprehensive after-sales support to ensure the smooth operation of your production:
  • Installation & Commissioning: Professional technicians will be sent to the site for equipment installation, commissioning, and calibration to ensure that the equipment meets the production requirements.
  • Operation Training: Provide systematic operation training for operators, including equipment operation, parameter setting, daily maintenance, and troubleshooting.
  • Warranty Service: Provide a 12-month warranty period for the equipment. During the warranty period, free replacement of defective parts and maintenance services are provided (excluding man-made damage).
  • Technical Consultation: Provide 24-hour technical consultation services to answer your questions about equipment operation and maintenance at any time.
  • Spare Parts Supply: Provide long-term and stable supply of spare parts to ensure the timely replacement of worn parts and avoid affecting production progress.
Whether you are engaged in cosmetics, daily chemicals, pharmaceutical, or other related industries, the Vacuum Mixer Emulsifying Homogenizer can meet your production needs for ointments, toothpaste, creams, lotions, and other products. It is your reliable partner for improving production efficiency, ensuring product quality, and realizing industrial upgrading.

Frequently Asked Questions:
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.
Product Tags:

vacuum mayonnaise emulsifying machine

  

homogenizer machine for mayonnaise

  

vacuum homogenizer emulsifier machine

  
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