Centered on "pneumatic safety + efficient degreasing + flexible adaptation", the YD43-006 Pneumatic Degreaser-Cleaning Tank is deeply optimized to address the pain points of "high safety risks, low efficiency, and difficult space adaptation" in special degreasing scenarios such as no power supply, flammable and explosive environments. Its core advantages are as follows:
- Fully dependent on compressed air: No external power supply required, eliminating the risk of "fire caused by short circuit of electric cleaners" from the source. Especially suitable for special scenarios such as gas station maintenance areas, non-electric field maintenance of agricultural machinery, and explosion-proof workshops for electronic parts;
- Adjustable air pressure: Flexibly adapt to the oil pollution degree of parts (e.g., 0.4MPa for light engine oil pollution, 0.8MPa for heavy grease pollution). High-pressure air can penetrate small gaps in parts (such as bolt threads and valve block oil passages), and degreasing efficiency is 200% higher than manual wiping.
- Tank soaking + air disturbance: Solvent fully wraps parts, and high-pressure air drives solvent flow to accelerate oil dissolution. 5 engine pistons can be degreased in 30 minutes, saving 1 hour compared to traditional soaking;
- Volatilization control with sealed lid: After covering, solvent volatilization is significantly reduced, which not only reduces solvent consumption (saving 100ml per day, 3L per month) but also avoids workshop odor pollution and improves the working environment.
- Compact body of Spec 1: The 78×55×28cm size can be embedded between tool cabinets in community repair shops, covering an area of only 0.04㎡, suitable for small workstations with limited space;
- Height optimization of Spec 2: The 78×46×44cm size has reduced width to save horizontal space and increased height to adapt to taller parts (such as 25cm-long agricultural machinery drive shaft joints), no need for batch degreasing, and efficiency increased by 40%.
- Net weight only 21-23kg: Can be easily carried to the target workstation by one person (e.g., from the workshop warehouse to the maintenance area) without relying on a forklift, especially suitable for maintenance scenarios requiring frequent workstation adjustments;
- Anti-slip design at the bottom: Rubber anti-slip pads (friction coefficient ≥0.6) are pasted at the bottom of the tank, with no sliding risk even on a 3° inclined ground, ensuring stability during degreasing.
- 8L capacity degreasing basket: Small parts (such as bolts, gaskets, and bearing balls) are placed in the basket for degreasing, avoiding scattering at the bottom of the tank and being hard to find, solving the industry pain point of "part loss during manual degreasing";
- Reasonable basket aperture: The 0.5cm aperture ensures smooth solvent circulation while preventing small parts from falling, adapting to most standard small part sizes.
- Slight inclination at the tank bottom: Sediment after degreasing naturally converges to the drain port (some models have hidden drain plugs), which can be discharged by opening during cleaning, no need to dump the entire tank (ordinary flat-bottomed tanks require 2 people to cooperate for cleaning, while this product can be completed by 1 person in 1 minute);
- Surface oil-resistant paint layer: Oil stains can be directly wiped off with a rag, no frequent grinding and maintenance required. The tank appearance has no obvious wear within 3 years of normal use, and the maintenance cost is only 1/3 of that of ordinary carbon steel tanks.
Scenario Requirement: The maintenance area attached to a gas station undertakes automotive oil change business (needing to degrease 4 oil filter housings and 8 oil drain bolts, with a large amount of engine oil attached to the surface). It is required to complete degreasing within 1 hour, the equipment has no electrical dependence (to avoid explosion risks at gas stations), and does not occupy gas station space.
Operation Process (Select Spec 1: 78×55×28cm):
- Equipment Preparation and Debugging:
- One person carries YD43-006 (Spec 1) to the corner of the maintenance area and connects it to the gas station's backup air compressor (0.6MPa pressure);
- Add 15L neutral water-based degreaser to the tank, place the degreasing basket, and test the air flow (uniform air flow, no leakage);
2. Degreasing Operation:
- Classified Part Processing: Put the filter housings directly into the tank (soaking + air-assisted degreasing), place the oil drain bolts into the degreasing basket (to avoid collision and scratches), start the air flow switch, and turn the parts over every 15 minutes;
- Cleaning and Inspection: After degreasing, take out the parts, rinse them with clean water, wipe them dry, and check that there is no engine oil residue on the surface, meeting assembly standards;
3. Operation Effect:
- Safety Compliance: No electrical drive, passed the gas station explosion-proof inspection, no safety hazards;
- High Efficiency: All parts were degreased within 1 hour, saving 40 minutes compared to manual wiping, without affecting gas station business;
- Space Adaptation: The equipment is placed against the wall, occupying only 0.04㎡, without blocking the gas station passage.
Result: The degreasing capability of the gas station maintenance area was improved, customer satisfaction was enhanced, and both safety and efficiency were guaranteed.
Scenario Requirement: A farmer performs maintenance on a Dongfanghong tractor in the field (needing to degrease 3 hydraulic cylinder joints and 5 drive shaft bolts, with mixed oil stains of agricultural machinery hydraulic oil and soil attached to the surface). It is required that the equipment is portable (no fixed workstation in the field), usable without electricity, and degreasing is completed within 2 hours.
Operation Process (Select Spec 2: 78×46×44cm):
- Equipment Adaptation and Mobility:
- Select Spec 2 (height adapted to 25cm-long cylinder joints), one person carries it to the field maintenance point and connects it to the tractor's built-in air compressor (0.5MPa pressure);
- Add 18L agricultural machinery-specific degreaser to the tank and place the degreasing basket;
2. Degreasing and Maintenance:
- Targeted Degreasing: Put the cylinder joints into the tank (sufficient height for full soaking), place the bolts into the degreasing basket, start the air flow, take out the parts after 20 minutes, and wipe the surface oil stains with a cloth; residual oil stains are dissolved by air flow and solvent;
- Flexible Transfer: After degreasing, drain the solvent (for reuse next time), and one person carries the equipment back to the tractor toolbox without occupying field space;
3. Maintenance Effect:
- Restored Hydraulic System Performance: No oil blockage in the degreased cylinder joints, the tractor's hydraulic lifting speed increased by 20% with no jamming;
- Non-Electric Adaptation: Fully dependent on the tractor's air compressor, solving the problem of no electricity in the field, saving 3 hours compared to waiting for return to the maintenance station;
- Controllable Cost: The solvent can be reused 2-3 times, with a single degreasing cost of only 8 yuan, 60% lower than degreasing at traditional maintenance stations.
Scenario Requirement: An explosion-proof electronic part workshop degreases 50 small metal connectors (with residual cutting oil from processing on the surface). It is required that the equipment has no electric spark risk (meeting the workshop's explosion-proof standards), no part loss, and batch degreasing is completed within 3 hours.
Operation Process (Select Spec 1: 78×55×28cm, 2 units used in parallel):
- Equipment Arrangement and Startup:
- Place 2 units of YD43-006 (Spec 1) on both sides of the workshop respectively, and connect them to the workshop's explosion-proof air compressor (0.4MPa pressure);
- Add 12L electronic part-specific degreaser to each tank, and place the degreasing baskets (25 connectors per basket);
2. Batch Degreasing Operation:
- Synchronous Degreasing: Start the air flow of both devices, take out a batch of connectors every 30 minutes, rinse them with pure water, dry them, and put them into anti-static packaging;
- Part Management: Number the degreasing baskets by batch to avoid connector confusion, with no part loss throughout the process;
3. Production Effect:
- Explosion-Proof Compliance: No electrical drive, no electric spark risk, passed the workshop's explosion-proof acceptance;
- High Efficiency: 50 connectors were degreased within 3 hours, saving 2 hours compared to manual degreasing, meeting the workshop's production schedule;
- Qualified Quality: The surface resistance of the degreased connectors meets the standards for electronic parts, with no poor conductivity caused by oil stains.
A1: It is mostly caused by blocked air pipelines, insufficient pressure, or poor sealing. Troubleshoot step by step:
- Check Air Compressor Pressure: If the air compressor output pressure is ＜0.4MPa, the air flow cannot effectively drive solvent flow. Adjust the air compressor pressure to the range of 0.4-0.8MPa (select high pressure for heavy oil pollution);
- Clean Air Pipelines:
- Turn off the air compressor, disassemble the equipment's air inlet interface, and blow the pipeline in reverse with compressed air (if blocked by iron filings or impurities, the air flow will weaken);
- Check if the air nozzles inside the tank (located on the tank sidewall) are blocked by oil stains. Gently unclog them with a thin iron wire to ensure uniform air flow ejection; - Confirm Sealing Status: If the sealing rubber ring at the air inlet interface or pipeline connection is aging (e.g., cracks, deformation), it will cause air leakage. Replace it with a rubber ring of the same specification (matching accessories provided by the merchant).
A2: It is mostly caused by uncleaned solvent residues or paint scratches. Handle accordingly:
- Daily Cleaning and Protection: After each degreasing, rinse the tank interior with clean water and wipe off residual solvent (especially acidic degreasers, which can corrode the paint layer if left for a long time). Wipe the tank surface with an oil-resistant cleaner every week and keep it dry;
- Repair Rust Spots: If small-area rust has appeared, gently polish the rusted area with fine sandpaper (to remove rust), then apply oil-resistant and rust-proof paint of the same color (matching paint provided by the merchant), and air-dry for 24 hours before use;
- Avoid Paint Scratches: Avoid collision between sharp edges of parts (such as bolt edges) and the tank during part handling. A wear-resistant rubber pad can be pasted inside the tank to reduce the risk of paint scratches.
A3: Choose based on "part size + workshop space"; core degreasing functions are identical:
- Prioritize Spec 1 (78×55×28cm): If you mainly degrease small parts (such as bolts, small valves, filter housings, size ≤25×20×15cm) and the workshop space is narrow (e.g., community repair shops, small gas station maintenance areas), the compact size is more suitable, and the 23kg net weight is also easier for frequent handling;
- Prioritize Spec 2 (78×46×44cm): If you need to degrease slightly taller/longer parts (such as agricultural machinery drive shaft joints, medium gears, size ≤30×20×25cm) or the workshop has limited horizontal space (e.g., long and narrow explosion-proof workshops), the design with reduced width + increased height is more suitable, and the 21kg net weight is also easy to carry.
A4: Improve degreasing effect through two steps: "parameter adjustment" and "pretreatment":
- Optimize Degreasing Parameters:
- Increase air pressure: For light oil pollution (e.g., engine oil), adjust the pressure to 0.4-0.6MPa; for heavy oil pollution (e.g., grease, hydraulic oil), adjust to 0.6-0.8MPa and extend the degreasing time (from 30 minutes to 45 minutes);
- Replace with suitable solvent: If the current solvent has poor degreasing effect (e.g., using neutral solvent to degrease grease), replace it with a targeted degreaser (e.g., water-based degreaser for grease) to ensure the solvent matches the oil stain type; - Part Pretreatment:
- Wipe off floating oil on the part surface with a dry cloth before degreasing (reducing solvent load). If there are stubborn oil lumps, gently scrape them off with a scraper (avoid scratching the part surface) before putting the part into the tank for degreasing;
- Ensure full soaking of parts: If parts are partially exposed above the solvent surface, local degreasing will be incomplete. Add solvent to fully cover the parts or degrease them in batches.
YD43-001 Combo Cleaning Table: 14-Gauge Steel, 3.5Gal Washer, for Auto/Machinery/Agri Maintenance
