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High Precision Electroformed Optical Lens Core Processing For Optics High Transmittance Direct Service

Categories Mold Surface Textures
Brand Name: HEYA
Model Number: HY-213
Certification: ISO9001
Place of Origin: Guangdong, China
MOQ: 1pcs
Price: Negotiable
Payment Terms: T/T,D/A,D/P,Western Union
Supply Ability: 800 pcs/week
Delivery Time: 15-20 work days
Packaging Details: Coated with anticorrosive oil , packed in carton box
Product Name: Mold Core Pin
Highlight: Precision core pins, core pin die casting
Tolerance: +/-0.001mm
Hardness: 43-47 HRC
Feature: Durable
Processing Method: Electroforming Processing
Material: Nickel
Application: Electroforming process
Heat Resistance: High
Corrosion Resistance: Excellent
Mold Life: Long
Conductivity: High
Shape: Customized
Durability: High
Surface Finish: Polished
Thickness: Depends on design
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High Precision Electroformed Optical Lens Core Processing For Optics High Transmittance Direct Service

High Precision Electroformed Optical Lens Core
Advanced processing solution for optics manufacturing with high transmittance and direct technical service support.
Product Overview
Specialized high-precision electroformed optical lens core designed for the optics industry, featuring exceptional light transmittance and dimensional accuracy.
Compatibility & Applications
Ideal for camera lenses, medical optical lenses, automotive headlight lenses, and industrial detection lenses. Compatible with optical-grade resins including PMMA, PC, and optical glass-filled resin.
Technical Specifications
AttributeSpecification
Core FeatureMicron-level precision, high-transmittance surface finish, stress-free structure, wear-resistant for optical molding
Precision ToleranceCore dimension ±0.001mm; surface flatness ≤0.0005mm; concentricity ≤0.002mm
Material PerformanceHigh-Purity Nickel (99.95%) / Nickel-Cobalt Alloy (50-55 HRC); Surface Roughness Ra ≤0.005μm
Optical PerformanceLight Transmittance ≥92%; Low birefringence, no light scattering
Processing TechnologyHigh-Precision Electroforming + Optical-Grade Polishing + Laser Interference Detection
Custom RangeDiameter: 2mm-100mm; Curvature radius: R0.5mm-R500mm; Supports spherical, aspherical, free-form surfaces
Service ModeDirect technical consultation, custom processing, sample verification, maintenance guidance
High precision electroformed optical lens core showing micron-level surface finish and structural details
Product Description
This specialized electroformed optical lens core addresses critical challenges in traditional optical lens manufacturing, including poor light transmittance, low molding precision, and unstable optical performance. Utilizing advanced nickel ion deposition technology, it creates a dense, stress-free structure with ultra-smooth surfaces (Ra ≤0.005μm).
The core's high-precision contour replication (±0.001mm tolerance) ensures perfect curvature and flatness in molded lenses, while optical-grade polishing minimizes surface defects to achieve ≥92% light transmittance. Compliant with ISO 13485 (medical optics) and IATF 16494 (automotive optics) standards.
Core Advantages
Micron-Level Precision
Advanced electroforming with laser interference detection controls key dimensions within ±0.001mm and surface flatness ≤0.0005mm, ensuring optical performance requirements for resolution and focal length accuracy.
High-Transmittance Design
Ultra-smooth surface (Ra ≤0.005μm) reduces light scattering and reflection, achieving ≥92% light transmittance for medical imaging and automotive ADAS applications.
Optics-Specific Durability
  • Stress-Free Structure: No internal stress prevents deformation during high-temperature resin molding (180-250℃)
  • Wear Resistance: Nickel-cobalt alloy (50-55 HRC) supports 500,000+ production cycles
  • Low Contamination: High-purity nickel meets medical and food-grade cleanliness requirements
Direct Service & Support
One-stop service with direct technical communication, custom processing from 3D optical design files, pre-production sample verification, and comprehensive maintenance guidance.
Application Scenarios
Optics CategoryTarget ProductsRecommended SolutionCore Value
Consumer OpticsSmartphone, Digital Camera, Drone LensesHigh-Purity Nickel + Aspherical Core, Ra ≤0.005μmHigh Transmittance, Resolution, Production Consistency
Medical OpticsEndoscope, Medical Imaging, Ophthalmic LensesHigh-Purity Nickel (ISO 13485) + Ultra-Smooth PolishingLow Contamination, High Light Transmittance, Stable Performance
Automotive OpticsADAS Camera, Headlight, LiDAR LensesNickel-Cobalt Alloy + Free-Form Surface, High-Temp ResistanceWear-Resistant, High Precision, Harsh Environment Adaptation
Industrial OpticsIndustrial Detection, Machine Vision, Laser Cutting LensesNickel-Cobalt Alloy + High-Rigidity CoreHeavy Use Stability, Measurement Accuracy, Corrosion Resistance
Electroformed optical lens core applications across various industries including medical, automotive, and industrial optics
Customization & Service
Customization Support
  • Optical Structure: Spherical, aspherical, free-form surface core design from 3D CAD files or physical samples
  • Material Selection: High-purity nickel for transmittance or nickel-cobalt alloy for wear resistance
  • Performance Optimization: Custom surface roughness and flatness parameters for specific transmittance and resolution requirements
Service Commitment
  • Precision Testing: 100% inspection with CMM (±0.0005mm), laser interferometer, and optical transmittance testing
  • Compliance Assurance: ISO 9001, ISO 13485, IATF 16494 certified with full traceability documentation
  • Technical Support: Professional optical engineers provide 4-hour response, on-site guidance, and 1-year maintenance service
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