1) Description of Spur Gear
From the perspective of precision and low-noise adaptation, spur
gears are straight-toothed gears manufactured with high precision
and featuring optimised tooth profiles. By controlling pitch
errors, tooth surface roughness, and meshing clearance, they
achieve low-noise, high-precision power transmission, making them
suitable for applications demanding high operational stability.
2) Characteristics of Spur Gear
Characterised by high machining precision (tooth profile tolerances
of IT5-IT6 grade, surface roughness Ra≤0.8μm), with tooth profiles
featuring either a modified or barrel design (to reduce meshing
impact). Materials predominantly comprise high-strength alloys
(such as 20CrMnMo) enhanced through heat treatment; Advantages
include low operational noise (no-load noise ≤65dB), high
transmission accuracy (transmission error ≤0.01mm), and exceptional
wear resistance (tooth surface hardness 58-62HRC). These gears
maintain stable performance during prolonged operation, minimising
vibration impact on equipment.
5) Application
Suitable for equipment with stringent requirements for precision
and noise levels, such as feed transmission systems in precision
machine tools; miniature spur gears in instruments and gauges
(e.g., flow meters, counters); transmission components in medical
devices (e.g., infusion pumps, ventilators); lightweight precision
transmission gears in aerospace equipment; and transmission gears
in auxiliary systems of new energy vehicles (e.g., air conditioning
compressors, power steering pumps).
Technical Specifications
| Parameter | Specification |
|---|
| Custom Made | Available |
| Gear Profile Type | Cylindrical Gear |
| Manufacturing Process | Gear Grinding |
| Teeth Grinding | Included |
| Module (M) | Custom |
| Number of Teeth (Z) | Custom |
| Pressure Angle (α) | Custom |
| Lead Angle | 0° |
| Accuracy Grade | ISO 6-7 Grade |
| Heat Treatment | Carburizing |
| Surface Hardness | 58-62HRC |
Steel Code Grades Comparison
| CHINA/GB | ISO | ГΟСТ | ASTM | JIS | DIN |
|---|
| 45 | C45E4 | 45 | 1045 | S45C | CK45 |
| 40Cr | 41Cr4 | 40X | 5140 | SCr440 | 41Cr4 |
| 20CrMo | 18CrMo4 | 20ХМ | 4118 | SCM22 | 25CrMo4 |
| 42CrMo | 42CrMo4 | 38XM | 4140 | SCM440 | 42CrMo4 |
| 20CrMnTi | | 18XГT | | SMK22 | |
| 20Cr2Ni4 | | 20X2H4A | | | |
| 20CrNiMo | 20CrNiMo2 | 20XHM | 8720 | SNCM220 | 21NiCrMo2 |
| 40CrNiMoA | | 40XH2MA/40XHMA | 4340 | SNCM439 | 40NiCrMo6/36NiCrMo4 |
| 20CrNi2Mo | 20NiCrMo7 | 20XH2MA | 4320 | SNCM420 | |
Manufacturing Process
