Global Shutter LED Color/Mono CMOS Sensor AI USB Camera Module

Global Shutter LED Color/Mono CMOS Sensor AI USB Camera Module

Product Description:

This is a global shutter LED color/monochrome CMOS sensor AI USB camera module, whose core feature lies in the coordinated design of optional monochrome/color dual-version CMOS image sensors and 4 LED beads integrated in the housing: When paired with a color CMOS sensor, the 4 LED beads ensure the output of real and uniform color images in scenarios requiring accurate color reproduction; when matched with a monochrome CMOS sensor, the LED beads can enhance light-dark contrast and highlight detailed features such as edges and textures of the target object.​
The module's hardware parameters fully cover the needs of multiple scenarios: it is equipped with 2MP resolution (1920×1080) and supports stable 1080P@60FPS high frame rate output, balancing imaging clarity and smooth dynamic capture; the sensor size is 1/2.6 inch, and combined with the 3μm×3μm large pixel size, it significantly enhances light-sensing capability in low-light environments and reduces image noise; in terms of core functions, it supports global shutter, global exposure, and external trigger functions; the output format is compatible with MJPG/YUY2 dual encoding, adapting to the decoding needs of different software platforms; it adopts a manual focus design, with a focus range covering 1cm macro to infinity, enabling capture of close-up details and long-distance images as needed; the interface uses USB Type-C, supporting USB3.0 high-speed transmission rate (5Gbps), and is paired with the UVC universal protocol, which is compatible with mainstream operating systems such as Windows, Linux, and macOS without additional drivers, realizing plug-and-play; the module is equipped with a protective housing, and its production process adopts SMT environmentally friendly process and AA (Active Alignment) process to ensure optical accuracy and structural stability. At the same time, it has passed multiple international testing and certifications including FCC, CE, Reach, and RoHS, meeting the compliance requirements of the global market.

Features:

1. Stronger Scene Adaptability: The combination of color sensor + LED fill light focuses on color reproduction, solving the problem of color distortion and adapting to scenarios requiring color judgment; the combination of monochrome sensor + LED fill light enhances light-dark contrast and highlights detailed features, suitable for defect identification such as metal scratches and tiny cracks. Compared with single-sensor modules, it can cover more scenarios with differentiated needs.​
2. HD Smooth Imaging: The 3μm×3μm large pixel size improves low-light light-sensing capability, and when combined with the 1/2.6-inch sensor, it can still maintain low-noise imaging in dim environments; the 1080P@60FPS high frame rate combined with global shutter can clearly capture high-speed moving targets (such as assembly line workpieces) without motion blur, balancing imaging quality and dynamic capture efficiency.​
3. Flexible Compatibility: The manual focus design supports flexible adjustment from 1cm macro to infinity, allowing precise control of depth of field according to the distance of the shooting target to capture details at different distances; the external trigger function can link with external devices such as photoelectric sensors and PLCs to accurately lock the shooting timing, eliminating missed shots and false shots, and adapting to automated operation scenarios.​
4. Stable Quality: The UVC driver-free protocol, paired with USB3.0 high-speed transmission and Type-C interface, can be quickly integrated into devices with different operating systems, reducing secondary development costs; SMT process, AA process, and international certifications ensure industrial-grade stability, enabling adaptation to complex environments such as dust and slight vibration, and reducing equipment maintenance frequency and costs.

Technical Parameters:

Applications:

• Appearance Quality Inspection: Adopting color CMOS sensor + LED fill light, the LED adjusts brightness to avoid reflection on the housing surface, accurately identifying defects such as color differences and uneven coating. The 1080P@60FPS high frame rate adapts to high-speed assembly line inspection, ensuring the appearance of each product complies with standards.​
• Part Defect Detection: Matching monochrome CMOS sensor + LED fill light, the LED enhances the contrast between scratches, burrs on the part surface and the metal base color. The global shutter eliminates motion blur during part transmission, and the 1cm macro manual focus clearly captures tiny defects, meeting the quality inspection accuracy requirements of industrial parts.​
• Print Quality Inspection: Using color sensor + LED fill light to restore the true color of printed patterns, detecting issues such as blurred fonts, pattern offset, and color differences. The external trigger links with the printing machine for synchronous shooting, avoiding missed inspections during the printing process and ensuring print consistency.​
• Component Dimension Measurement: Selecting monochrome sensor + LED fill light to highlight the outline and pin details of components. Manual focus is adjusted to the component surface, and the external trigger function is paired with synchronous measurement equipment to accurately obtain dimensional data such as component length and pin pitch, complying with the precision standards for electronic component production.​

Customized Process:

1. You can provide drawings or samples, as well as request documentation and developed by our engineering staff.
2. Communication or Meeting
3. We will communicate with you in detail to determine somewhat product you need and try to set the most suitable product for you
according to your needs.
4. Sample Development
5. Determine the details of the development sample and the delivery time. Communicate at any time to ensure smooth progress.
6. Sample Testing
7. Test and age on your application, feedback test results, no need to modify, mass production.

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