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Color Coated Steel High Speed Auto Roofing Roll Forming Machine 5.5Kw Motor Power

Categories Roofing Roll Forming Machine
Brand Name: METALIGN
Model Number: IBR
Certification: CE,ISO,etc
Place of Origin: CHINA
MOQ: 1 set
Price: USD1,000-700,000. Based on customization.
Payment Terms: L/C,T/T
Supply Ability: 30 sets per month
Delivery Time: 30 days
Packaging Details: Industrial plastic film wrapping, secured with steel wire.
Product name: Trapezoidal Ibr roof panel roofing roll forming machine
Key words: metal ibr roof panel roll forming machine/ibr roof panel form rolling machine
Profile: IBR Panel
Application: Residential Roofing / Commercial Roofing / Industrial Roofing
Material type: PPGI/PPGL/GI/GL Steel Coils
Material thickness: 0.3-0.8mm
Forming speed: 15-20m/min
Main motor power: 5.5Kw
Forming stations: 18
Driving system: Chain
Frame structure: Wall panel
Shaft diameter: 70mm
Machine condition: Brand new
Shaft material: #45 steel quenched 55-60℃
Roller material: High grade #45 steel , surface with hard chrome
Display language: English/Spanish/Russian/French,etc, customizable
Control technique: PLC+Touch Screen
Delivery time: 30 days
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Color Coated Steel High Speed Auto Roofing Roll Forming Machine 5.5Kw Motor Power

Color Coated Steel High Speed Auto Roofing Roll Forming Machine 5.5Kw Motor Power
Overview

This roll forming production line is designed for manufacturers producing high-demand IBR roof panels. It serves construction, roofing, and steel structure industries with cost-effective solutions, stable performance, and tailored configurations to meet regional roofing standards.

Guide mechanism of roll forming machine Forming section of roll forming machine Cutting section of roll forming machine
Profile

The IBR roof panel is produced from galvanized steel coils, thickness 0.3-0.8 mm. It features five major waves with reinforcing ribs between each wave, ensuring excellent strength, durability, and water resistance. This profile is widely applied in residential, industrial, and commercial roofing projects.

Material: Galvanized Steel / PPGI / Aluminum

Thickness: 0.3-0.8mm

Yield strength: 200 - 350 Mpa

Tensile stress: 200 -350 Mpa

IBR roof panel profile Close-up of IBR roof panel ribs
Production Process
Flow Chart:

Hydraulic Decoiler -> Entry Guide -> Roll Former -> Hydraulic Cutter -> Out Table

Process:

The production line unwinds steel coils, aligns the strip, and feeds into the roll former. The chain-driven forming unit shapes the steel into precise IBR roof panels with ribs between waves. A hydraulic cutter provides accurate cutting without material distortion, ensuring consistent quality for high-volume roofing production.

Key Features
  • Chain-driven roll former with protective cover ensures safe and stable operation
  • Rib-reinforced IBR profile offers superior strength and weather resistance
  • Hydraulic cutting system guarantees precise panel length and clean edges
  • Cost-effective solution suitable for both small and medium roofing manufacturers
Technical Parameters
Decoiler
StructureDouble-supportDouble-support decoiler structure
Working FormManual, motorized, or hydraulic
Loading Capacity5T/7T/10T, customizable
Coil Width1250mm, customizable
Inner DiameterΦ450 - Φ550 mm
Out Diameter1500 mm
ModelDC-MU1
Optional Decoiler Upgrades
Motorized decoiler Stand structure decoiler Hydraulic decoiler with loading car
Available options: Motorized Decoiler, Stand structure decoiler (motorized or hydraulic), Hydraulic decoiler with loading car
Guiding Device With Pre-Cut Broaching Shear
Guiding RollerAdjust the coil feeding widthGuiding roller mechanism
Pre-cut Broaching ShearCut the steel coil before roll forming
Digital DisplaySee the feeding width directly
Roll Forming Machine
Working SpeedAround 20 m/minRoll forming machine
StructureWall panel type. Optional: Cast-iron stands or guide pillar
Driving SystemChain system. Optional: Gearbox
No. of Forming Stations18 stands
Shaft Diameter70mm solid shaft
Motor Power5.5 Kw
Roller Material45# steel polished and chromed HRC58-62°
Shaft MaterialHigh grade 45# steel polished(CNC lathe)
Steel Coil MaterialPPGI or GI
Steel Coil Thickness0.25-0.8mm
Roll forming machine motor
Optional Roll Former Upgrades
Roll former without cover Solid chain cover Mesh safety cover
Available options: No cover required, Solid cover for chain, Mesh safety cover
Cutter
Common Power TypeHydraulic. Optional: motor type.Hydraulic cutter
Hydraulic Power4-5.5Kw, customizable
Blade MaterialCr12 Mov
HardnessWith quenched treatment HRC 58 - 62°
Product Collection
Solution 1Run-out tableRun-out table
Power TypeNon-powered, mainly manual handling
DimensionLength 4m, customizable
Solution 2Auto stackerAuto stacker
Power TypeMotorized, 3Kw
DimensionLength 4m-6m, customizable
PLC Control Cabinet
PLC BrandDelta, customizableHanging-arm control box
Power Supply380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder BrandOmron, customizable
LanguageChinese + English, Spanish, French, Russian, etc
Touch ScreenMCGS, customizable
Operation typeManual /auto two-type switch
ConfigurationHanging Arm Type (Saving Space) or Standing Type (greater component integration)
Standing control box
Hydraulic Power Unit (HPU)
Motor Power5.5KwHydraulic power unit
Oil RequiredN32 or N46 hydraulic oil is available
DesignThe hydraulic station has a fan cooling system
OptionalIt can be installed on or inside the roll former to save space
System Analysis

Hydraulic Decoiler: Supports medium thickness steel coils up to 7 tons. Hydraulic tension control ensures smooth material feeding.

Guiding Device: Precisely aligns steel strip for accurate forming. Adjustable to accommodate different coil widths.

Roll Former: Chain-driven for durable, stable forming. Chain cover protects operators and prolongs chain life.

Hydraulic Punching: Custom molds for precise perforations. Hydraulic pressure offers consistent punching quality.

Hydraulic Cutter: Provides clean, accurate cuts to length. Hydraulic system reduces noise and vibration.

Run-out Table: Facilitates smooth product exit and temporary storage. Designed for integration with auto stacking systems.

Production Line Components
ComponentQuantity
Hydraulic Decoiler1 set
Roll Former1 set
Hydraulic Cutter1 set
Out Table2 sets
PLC Cabinet1 set
Hydraulic Station1 set
Customization Options

For the IBR roof panel profile, we can customize the roll former stations, rib design precision, chain drive or gearbox drive options, hydraulic cutting mold dimensions, and PLC control system. Coil width and thickness range can also be adjusted to meet your regional roofing standards.

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