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Glue Potting Machine delivering precise glue application for enhanced battery durability and optimized of potting materials

Glue Potting Machine delivering precise glue application for enhanced battery durability and optimized of potting materials

Machine description

Glue Potting Machine represents a pivotal advancement in battery manufacturing, offering precise glue application to significantly enhance battery durability and optimize potting material usage. This technology addresses critical challenges in battery production, where inconsistent glue dispensing can lead to premature failure or reduced performance. By delivering exact amounts of adhesive with high accuracy, the machine ensures uniform coverage, which is essential for protecting battery components from environmental stressors like moisture and temperature fluctuations. Such precision minimizes material waste, lowering production costs while maintaining rigorous quality standards.

The machine's key advantages include its ability to adapt to diverse battery designs, from small-scale consumer electronics to large industrial systems, ensuring versatility across applications. Its automated processes reduce human error, boosting efficiency and reliability in high-volume production environments. Moreover, by optimizing potting material application, it enhances battery longevity by preventing internal corrosion and mechanical wear, which are common causes of degradation.

This leads to improved safety and performance, as well-formed potting layers provide better insulation and structural integrity.In summary, Glue Potting Machine stands out for its transformative impact on battery manufacturing. By combining precision, efficiency, and material optimization, it not only elevates product durability but also supports sustainable practices through reduced waste. As industries increasingly demand reliable energy storage solutions, this technology emerges as a cornerstone for innovation, driving progress in sectors reliant on advanced battery systems.

Machine Feature

Metering, proportion, mixing, Dispensing are realized via automatic operation;
Two 304 stainless steel container to store A glue and B glue separately to make sure glue will not solidify in long term reservation;
3 axis mechanical hands employ high precision linear movement module to ensure accurate movement and high repeat accuracy;
Touch screen operation plus handhold teaching programming case, easy to learn and operate;
According to the feature of products and production capacity requirement, fixture and glue delivery head can be customized.

Technical Parameters

Model	MG-1280
Working Range	1200800100mm(XYZ)
Moving Speed	0~500mm/sec
Repeat Accuracy	±0.02mm
Mixing Proportion	100:100~100:10(1:1~10:1)
Metering Method	Precise Gear Pump or Rotary Plunger Pump
Mixing Method	Static Mixing or Dynamic Mixing(based on glue nature)
Mixing Accuracy	±1%
Glue Extrusion Accuracy	±1%
Glue Container Capacity	30L 304 Stainless Barrel
Glue Viscosity	Max≤20000CPS
Glue Additive Proportion	MAX≤100(Glue):100(Additive)(1:1)
Glue Additive Size	Max≤400tsp
Control Mode	PLC+Handhold Teaching Programming Case+Touch Screen
Programming	Teaching Programming
Program Capacity	At least 100 unit, 4000 points/unit
Transmission Method	Steeping Motor+Synchronous Belt+Linear Guide-way
Working Pressure	0.5-0.8Mpa
Working Power	AC220V 50HZ/2000W(stirring,vacuuming, heating not included)
Working Temperature	0-40℃
Working Humidity	20-90% no condensation
Dimension	1680x1200x1600 mm(WxDxH)
Weight	About 350KG
Optional Functions	Glue container stirring, pre-heating, vacuum de-foaming, automatic cleaning

Suitable Glue: two component glue, such as organic silicone, epoxy, PU, acrylate etc.

Applications:Small size products with small volume of glue, such as LED display, wall washer light, line light, Ads module, nixie tube, mutual inductor, transformer, power module, photo-voltaic module, automobile head light, daytime running light, negative-ion generator, crystal photo frame etc.

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