Weldseam Identification Fully Automatic Loading Metal Tube Laser Cutter Water Cooling

Dual Core Features: Weldseam identification (±0.1mm accuracy, AI-driven visual detection) avoids weld zone cutting; fully-automatic loading adapts to Φ15-500mm round/15×15-500×500mm square tubes (5500-6500mm length), cutting manual setup by 70%.

Key Specs: Model QH-GS-6012; 1500W-20KW laser power; ±0.03mm axis accuracy; 8500×1380×2050mm (1.7T weight); compatible with round/square long tubes.

Value: Reduces weld-induced scrap rates by 45%; boosts loading efficiency 5x vs. manual operation; ideal for batch long-tube production.

Weldseam Identification Guarantees Cut Quality: Traditional tube cutters rely on manual weldseam marking, which often leads to 15-20% scrap rates when cuts overlap welds (weaker structural integrity). The QH-GS-6012’s AI-powered weldseam detection (±0.1mm accuracy) automatically maps weld positions before cutting, ensuring every cut is made on intact tube sections—lowering scrap rates to under 5% and improving structural reliability of end products (e.g., automotive chassis tubes).

Fully-automatic Loading Slashes Labor & Time Costs: Manual loading of 5500-6500mm long tubes (especially large-diameter Φ500mm round tubes) requires 2-3 operators and takes 2-3 minutes per tube. The machine’s automatic loading system completes feeding, positioning, and clamping in 30-45 seconds per tube with 1 operator—saving 75% of loading time and cutting labor costs by 60% for batches of 100+ tubes.

Synergy of Two Features Enhances Batch Consistency: The fully-automatic loading system positions tubes with ±0.05mm repeatability, aligning perfectly with the weldseam identification’s ±0.1mm accuracy and the machine’s ±0.03mm axis precision. This triple-layer precision ensures uniform cut positions and weld avoidance across every tube in a batch—critical for industries like hydraulic pipelines, where inconsistent tube lengths or weld-related defects cause assembly delays.

Safety & Ergonomics Improvement: Manual handling of 5500-6500mm heavy tubes (up to hundreds of kilograms for large diameters) poses high risks of back injuries or equipment collisions. The fully-automatic loading system eliminates manual lifting, while the weldseam identification reduces the need for operators to lean into the cutting area for inspection—lowering workplace accident risks by 80% and improving overall ergonomics for long-shift production.