500W 1000W 2000W 3000W Pipe Cutting Machines Weldseam Identification Semi Automatic Loading

Dual Core Features: Weldseam identification (±0.1mm accuracy, 2-3s detection) + semi-automatic loading (auto-centers 5500-6500mm tubes, ±0.05mm alignment) for round (Φ15-500mm) & square (15×15-500×500mm) tubes.

Key Specs: Model QH-GS-6012; 1500W-20KW laser power; ±0.03mm X/Y-axis precision; 8500×1380×2050mm (1.7T weight).

Value: Cuts weldseam marking time by 60% + loading time by 50%; reduces manual labor for heavy tubes (e.g., Φ500mm round tubes).

Weldseam-Aligned Precision Reduces Scrap: The ±0.1mm-accurate weldseam identification system eliminates manual marking errors (common in traditional setups, which cause 8-12% scrap rates). When paired with the machine’s ±0.03mm X/Y-axis precision, it ensures every cut (e.g., weld-joint bevels) matches weld profiles exactly—critical for thick-walled tubes (e.g., 25mm carbon steel hydraulic tubes) where misaligned cuts lead to weld gaps. This lowers scrap rates by 40-45% vs. non-weldseam-aware machines.

Semi-Automatic Loading Saves Labor & Time: For 5500-6500mm long, large-diameter tubes (e.g., 500×500mm square tubes, weighing 30+kg), manual loading takes 8-10 minutes per tube and risks operator injury. The semi-automatic system’s auto-centering conveyors cut loading to 3-4 minutes per tube and requires only 1 operator (vs. 2 for manual lifting). For batches of 50 tubes, this saves 4+ hours of labor and reduces workplace safety risks.

Dual-Function Synergy Boosts Batch Efficiency: Weldseam identification and semi-automatic loading work in tandem to streamline workflows: after the loading system feeds a tube, the weldseam sensor immediately detects the seam—no waiting for manual setup. For a batch of 30×6000mm round tubes, this cuts total processing time by 25-30% vs. machines that require separate loading and marking steps. The system also adapts to mixed tube types (round/square) without fixture swaps, further reducing downtime.

Adaptability to Diverse Tube Sizes: The semi-automatic loading system adjusts to tube diameters from Φ15mm (small automotive lines) to Φ500mm (large structural tubes) and lengths 5500-6500mm, while the weldseam sensor works across all compatible tube types. This eliminates the need for dedicated machines for different tube sizes, lowering equipment costs by 30% and making the QH-GS-6012 ideal for small-to-medium batches with mixed tube formats.