| Sign In | Join Free | My benadorassociates.com |
|
| Categories | Precision Injection Mold |
|---|---|
| Brand Name: | didaINT |
| Model Number: | E902 |
| Certification: | ISO9001 |
| Place of Origin: | China |
| MOQ: | 100 |
| Price: | 0.1-1usd/pcs |
| Payment Terms: | T/T,D/P,Western Union |
| Supply Ability: | 100000pcs/month |
| Delivery Time: | 1-4weeks |
| Packaging Details: | carton |
| Cavity Material: | H13 |
| Colour: | Customizable |
| Mold Standard: | DME |
| Shipment: | By sea or air , or express |
| Precision: | 0.02mm |
| Plastic Mold: | household appliance mold |
| Cavity No: | Single / Multiple |
| Mold Design Software: | UG, ProE, Solidworks |
| Mouldlife: | 1million Shots |
| Company Info. |
| SHENZHEN ELITE TECHNOLOGY CO., LIMITED |
| Verified Supplier |
| View Contact Details |
| Product List |
Custom Motor Gear MIM Stainless Steel Precision Injection Molding
Our custom motor gears are manufactured using advanced Metal Injection Molding (MIM) technology, offering a perfect blend of high precision, complex geometry, and exceptional strength. We provide a one-stop solution from initial design and custom mold creation to sintering and secondary operations, ensuring your motor assemblies operate with maximum efficiency and reliability.
Product Attributes & Specifications
| Feature | Specification |
|---|---|
| Process | Metal Injection Molding (MIM) |
| Material | 17-4PH Stainless Steel, 316L Stainless Steel, Custom alloys available |
| Density | >7.5 g/cm³ (Typically 96-99% of theoretical density) |
| Tensile Strength | Up to 1000 MPa (Varies by material and heat treatment) |
| Surface Finish | As-sintered, Polished, Tumbled, or Plated |
| Tolerance | ±0.3% typical, ±0.1% with secondary machining |
| Brand | didaINT |
| Model | Custom (Based on your drawing and specifications) |
| Secondary Operations | Deburring, Heat Treatment, CNC Machining, Grinding |


Q1: What is the main advantage of MIM for gears compared to
traditional machining?
A: MIM allows for the production of complex, high-precision gear
geometries (like helical gears or gears with intricate hubs) in a
single, net-shape process. This eliminates expensive multi-step
machining operations, reduces material waste, and lowers the
overall cost, especially for production volumes from 10,000 to
millions of parts.
Q2: What materials do you offer for MIM gears?
A: We primarily use high-performance stainless steels like 17-4PH
(for high strength and hardness) and 316L (for superior corrosion
resistance). We can also work with other low-alloy steels and
custom material blends to meet your specific mechanical or magnetic
property requirements.
Q3: Can you achieve the tight tolerances required for high-speed
motor applications?
A: Absolutely. The MIM process itself holds tight tolerances (±0.3%).
For critical features like bore diameters or gear profiles
requiring tolerances under ±0.05mm, we offer secondary CNC
machining and grinding services to meet the most demanding
specifications.
Q4: Do you provide design for manufacturability (DFM) analysis?
A: Yes, as a full-service partner, we provide a comprehensive DFM
analysis at no cost. Our engineering team will review your gear
design and suggest optimizations for the MIM process to enhance
performance, reduce cost, and ensure a smooth production cycle.
Q5: What is your typical lead time for a new custom gear project?
A: Lead time varies by project complexity. Typically, custom mold
design and fabrication take 3-4 weeks. First article samples are
delivered for approval shortly after. Once approved, mass
production for a batch of 50,000 parts can be completed within 6-8
weeks. We offer expedited services upon request.
|