110Ton Automobile Manufacturer Use Electric Railroad Equipment With
Heavy Load
This 110-ton electric railroad equipment is a cornerstone of
logistics within modern automobile manufacturing plants. Engineered
for extreme heavy-load applications, it is designed to transport
massive and critical components, such as vehicle body-in-white
frames, large stamping molds, or entire assembly jigs, between
different production stages. Its electric power system ensures
clean, quiet, and reliable operation, which is essential for
maintaining a controlled factory environment. By providing a stable
and efficient link between pressing, welding, and assembly shops,
this high-capacity transfer system is vital for streamlining the
automotive production line, ensuring just-in-sequence delivery, and
supporting large-scale, automated manufacturing.


| Model | BDG-2t | BDG-5t | BDG-10t | BDG-16t | BDG-20t | BDG-25t | BDG-30t | BDG-40t | BDG-50t | BDG-63t | BDG-80t | BDG-100t | BDG-150t |
| Rated Load(t) | 2 | 5 | 10 | 16 | 20 | 25 | 30 | 40 | 50 | 63 | 80 | 100 | 150 |
| Table Size (mm) | Length(L) | 2000 | 3500 | 3600 | 4000 | 4000 | 4500 | 4500 | 5000 | 5500 | 5600 | 6000 | 6500 | 10000 |
| Width(W) | 1500 | 2000 | 2000 | 2000 | 2200 | 2200 | 2200 | 2500 | 2500 | 2500 | 2600 | 2800 | 3000 |
| Height(H) | 450 | 450 | 500 | 550 | 550 | 600 | 600 | 650 | 650 | 700 | 800 | 900 | 1200 |
| Wheel Base(mm) | 1200 | 2500 | 2600 | 2800 | 2800 | 3200 | 3200 | 3800 | 4200 | 4300 | 4700 | 4900 | 7000 |
| Rail Inner Gauge(mm) | 1200 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1800 | 2000 | 2000 |
| Wheel Diameter (mm) | 270 | 270 | 300 | 350 | 350 | 400 | 400 | 500 | 500 | 600 | 600 | 600 | 600 |
| Wheel Quantity | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 8 |
| Ground Clearance(mm) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 75 | 75 | 75 | 75 |
| Running Speed (m/min) | 0-25 | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-18 |
| Motor Power(kw) | 0.8 | 0.8 | 1.5 | 2.2 | 2.5 | 3 | 4 | 5.5 | 5.5 | 7.5 | 7.5 | 11 | 15 |
| Transformer Power(KVA) | 3 | 3 | 5 | 6.8 | 6.8 | 6.8 | 10 | 10 | 10 | 20 | 20 | 30 | 30 |
| Transformer Quantity | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Running Distance(m) | 70 | 70 | 70 | 70 | 70 | 70 | 70 | 60 | 50 | 50 | 50 | 50 | 50 |
| Max Wheel Load(KN) | 14.4 | 25.8 | 42.6 | 64.5 | 77.7 | 94.5 | 110.4 | 142.8 | 174 | 221.4 | 278.4 | 343.8 | 265.2 |
| Recommended Rail Model | P15 | P18 | P18 | P24 | P24 | P38 | P38 | P43 | P43 | P50 | P50 | QU100 | QU100 |
Die circulation in the stamping workshopIn the body stamping production line, this equipment is responsible
for the rapid die changing operation of large molds with a capacity
of over 100 tons. The millimeter-level precise alignment of the
mold between the storage area and the press is achieved through
laser guidance.Transportation of body assemblies in the welding workshopThrough data interaction with the robot welding center, dynamic
rhythm matching is achieved, supporting a mixed-line production
rhythm of 60 vehicles per hour.The transfer of the electrophoresis tank in the painting workshopThe corrosion-resistant designed transfer system undertakes the
periodic maintenance and transportation of the pretreatment
electrophoresis tank, and is equipped with an explosion-proof
electrical system to ensure safe operation in a potentially
explosive environment. The automatic weighing module monitors the
consumption of the bath solution in real time, providing data
support for lean production.Modular distribution in the final assembly workshopIt adopts a dual-station rotating platform design to simultaneously
complete the online delivery of core components such as engine
assemblies and battery packs, as well as the recycling of empty
vehicles.
What Are The Advantages of Using a Transfer Cart?
For smaller loads, manual carts can be dedicated to specific work
place activities such as shuttling materials. This often makes the
carts more available for use. Transfer carts are more accommodating
for moving long loads through restrictive passage ways or doorways.
For heavier loads transfer carts are an excellent affordable choice
for their ability to handle heavy loads. Transfer carts are compact
in design and work well in areas with limited floor area. Another
advantage over lift trucks is how the cart deck can be customized
to suit specific loads
How can Transfer Carts be customized?Please tell us:
What load or product will be transferred onto the cart?
What is the weight of the heaviest lift or load?
What are the dimensions? (Length; Width ; Height)
What is the trip time and frequency? (# of Trips per , Shifts per
day:)
What is the travel area you need to cover? (Rail/cement floor,
Indoor/Outdoor, straight line travel, etc)
What is the distance to travel?
Other relevant information or using condition.---- Low noise It causes low noise level.
---- Maximum safety Offers guarantee of maximum safety for operators and for the
material handled. We really care about the safety of everyone
involved in the job.
---- Easy for operation These vehicles are easy to drive, so as soon as you get it you will
be able to use it to transport your loads. We will support you to
make the best out of your heavy load transporter.
---- Easy to implement into manufacturing process Operates on standard floors; Do not require complex or permanent installation
---- Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both
small and extremely huge loads for its modular fabrication and its
high payloads: up to 300 ton for each trolley.
*For lenght is less than 6m, the width is less than 2.2m. It will
be transported by 20ft container. If the length is longer than 5.9m
and less than 12m, it will be transported by 40ft container. If the
quantity is 2 sets or 3 sets, they can be transported by full
container. If the quantity is 1 set, it can be transported by LCL
Container.
* If the length is less than 12m, the width is beyond 2.2m. It
needs to be transported by flat rack (20 or 40 ft) . If the
equipment is beyond above dimension, and quantity need to consider
bulk cargo.
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