Durable Fuel Line Hose Leak Proof Heat Resistant Flexible Design

Durable Fuel Line Hose Leak Proof Heat Resistant Flexible Design

Description

The Fuel Hose Pipe is a high-performance flexible conduit designed for the safe and efficient transfer of diesel, gasoline, and marine fuel oils under high pressure and variable temperature conditions. Constructed from premium synthetic rubber and reinforced with multi-layer textile or steel wire braiding, it provides excellent durability, chemical resistance, and thermal stability. The hose maintains consistent performance even in harsh marine environments, ensuring smooth fuel delivery from storage tanks to engines, pumps, or auxiliary systems.

Each hose is engineered and tested in accordance with ISO 1825, EN 1360, and SAE J1527 standards to guarantee reliability and compliance with international maritime safety regulations. The inner tube offers excellent resistance to aromatic hydrocarbons, while the outer cover is formulated to withstand UV exposure, saltwater, and abrasion. With customizable sizes, pressure ratings, and end fittings, the Fuel Hose Pipe meets the demanding requirements of offshore platforms, port fueling stations, and shipboard systems.

Case Study

In 2024, a major port authority in Southeast Asia partnered with Hongruntong Marine to upgrade its aging bunkering system. The existing fuel transfer lines suffered from frequent leaks and corrosion due to exposure to saline air and fluctuating pressure. Our engineering team conducted a detailed on-site assessment and proposed replacing the system with Hongruntong’s Reinforced Fuel Hose Pipe Series HRT-FP600.

The installation involved 300 meters of flexible hose integrated with quick-connect camlock fittings and stainless-steel end couplings. The new hoses were designed to operate at a maximum working pressure of 2.5 MPa and a temperature range of -40°C to +90°C, ensuring stable performance even during rapid fueling operations.

After implementation, the port reported a 35% reduction in fueling time and a complete elimination of leakage incidents within six months. Maintenance requirements dropped significantly, as the hoses resisted kinking and external abrasion from deck machinery. The success of this project led to the adoption of the same hose series by two nearby terminals, demonstrating Hongruntong’s reputation for safety, quality, and reliability in marine fuel systems.

Specifications

Key Features

Multi Layer Reinforced Construction
Each hose features an inner tube of high-grade NBR or FKM rubber designed to resist aromatic hydrocarbons, ethanol blends, and biodiesel components. The middle reinforcement layer is composed of synthetic textile cords or stainless-steel wire braids to prevent bursting under high pressure. The outer layer is coated with ozone-resistant, flame-retardant rubber to enhance safety and service life in demanding port environments.

Superior Thermal and Chemical Resistance
The Fuel Hose Pipe retains flexibility and mechanical strength across a wide temperature range, typically from -40°C to +100°C. It resists degradation caused by prolonged exposure to UV light, seawater, and various chemical vapors. Even when handling high-aromatic fuels, it maintains its structural integrity and sealing performance, reducing the risk of cracking or blistering.

Leak Proof and Anti-Kink Design
Precision manufacturing and seamless bonding between layers ensure absolute leak prevention. The hose body is engineered with an optimized bending radius that prevents kinking or flattening during heavy use or repetitive motion. This design enhances fuel flow stability and reduces maintenance downtime caused by deformation.

Customizable End Connections and Lengths
Hongruntong offers a wide range of coupling options—camlock, flange, threaded, or quick-release—compatible with global fuel transfer systems. Each assembly undergoes hydrostatic testing to verify safety and performance. Lengths, diameters, and pressure ratings can be tailored to customer specifications, allowing integration into both stationary and mobile fueling systems.

Applications

Port Bunkering Systems
Ideal for refueling vessels at port terminals, ensuring fast, clean, and safe transfer of marine diesel oil or heavy fuel oil. The hose’s flexibility enables easy handling across docks and decks with limited space.

Offshore and Shipboard Fuel Supply
Used for connecting storage tanks, day tanks, and main engine systems on offshore platforms and vessels. Resistant to salt corrosion and vibration, the hose guarantees continuous, reliable operation under dynamic sea conditions.

Harbor and Shipyard Maintenance Operations
Applicable for mobile fuel dispensing units and service barges in shipyards. Its lightweight structure allows quick deployment for temporary or emergency fuel supply without performance compromise.

Why Choose Hongruntong Marine

Certified Quality and Global Standards Compliance
All Hongruntong Fuel Hose Pipes are manufactured under ISO 9001 quality management systems and certified to meet DNV, ABS, and LR approval requirements. Every hose assembly is pressure-tested and visually inspected before shipment to guarantee full compliance with international marine standards.

Advanced Manufacturing and Testing Facilities
Our production base features state-of-the-art extrusion lines, automatic braiding machines, and precision vulcanization systems. We conduct burst pressure, vacuum, and permeability testing on each batch, ensuring consistency and traceability from raw material to final product.

Engineering Support and Custom Solutions
Hongruntong’s marine engineers work closely with clients to design customized hose assemblies for specific temperature, pressure, or chemical conditions. We provide complete technical documentation, including test certificates and installation guidelines, supporting safe and efficient system integration.

Proven Reliability in Global Marine Projects
With over two decades of experience, Hongruntong hoses have been deployed in over 40 international ports and 200+ vessel types, including tankers, dredgers, and offshore supply ships. Our commitment to durability, safety, and long-term service support makes us a trusted partner for the world’s leading maritime operators.

FAQ

1. What materials are used in the Fuel Hose Pipe?
The hose is made of high-grade synthetic rubber (NBR, FKM, or CR) with textile or steel wire reinforcement and a weather-resistant outer layer.

2. What temperature and pressure ranges can it withstand?
Standard models operate between -40°C and +100°C with a working pressure up to 2.5 MPa, depending on size and configuration.

3. Can the hose be customized for different fuels?
Yes, Hongruntong offers variations suitable for diesel, gasoline, biodiesel, and mixed fuels upon request.

4. How should the hose be maintained?
Inspect regularly for surface wear, coupling integrity, and internal pressure resistance. Store in a cool, dry area away from direct sunlight and chemical vapors.

5. What certifications does it carry?
All Fuel Hose Pipes comply with ISO 1825 and SAE J1527 standards and are approved by major classification societies such as DNV and ABS.

Hongruntong Marine is a leading manufacturer specializing in the production of high-quality pipes and marine equipment. With over 30 years of industry experience, we are committed to providing reliable, durable, and innovative piping solutions for the marine and offshore sectors. Our products are designed to meet the toughest challenges of shipbuilding, offshore platforms, and industrial applications.

Key Advantages of Hongruntong Marine:

1. Superior Quality: We use advanced manufacturing technologies and raw materials to ensure our products meet international standards and safety regulations.
2. Customization: Our team works closely with clients to provide tailored piping solutions, ensuring the best fit for their specific needs and applications.
3. Innovative Design: We continuously invest in research and development, offering cutting-edge solutions that improve operational efficiency and longevity.
4. Reliable Performance: Our pipes are engineered to withstand harsh marine environments, providing exceptional durability and performance in extreme conditions.
5. Global Reach: With a strong international presence, we serve customers in more than [X] countries, providing reliable products and exceptional service.

At Hongruntong Marine, we are dedicated to building long-term partnerships by delivering products that exceed expectations in quality, performance, and reliability.