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Closed X-ray Parts Counter with AI Deep Learning Algorithm and Accurate Counting

Categories X Ray Counter
Brand Name: WELLMAN
Model Number: XC - 01
Certification: CE , FDA , ISO9001
Place of Origin: China
Payment Terms: T/T
Packaging Details: wooden case
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Closed X-ray Parts Counter with AI Deep Learning Algorithm and Accurate Counting

Closed X-ray Parts Counter with AI Deep Learning Algorithm and Accurate Counting
Product Advantages
  • Advanced Management: Support MES, ERP, WMS, and management system integration
  • Ultrafast Counting Speed: Processes four 7" reels or one 15" (380mm) reel in less than 10 seconds
  • Batch Processing: Supports maximum 17" (430mm) reel capacity
  • Automated Workflow: Auto scans codes and printing labels
  • AI Technology: Permanently updated AI deep learning algorithm
Working Principle
X-ray component counter working principle diagram showing internal components and scanning process
Speed and Accuracy Performance
Reel SizeParts SizeQuantityAccuracySpeed
7" (180mm)010054000099.98%9-10s
7" (180mm)02012000099.99%8-9s
7" (180mm)04021000099.99%7-8s
7" (180mm)0603500099.99%7-8s
10" (254mm)1206500099.99%7-8s
15" (380mm)12061000099.99%7-8s
Equipment Specifications
X-ray Source
TypeIntegrated, microfocus
Max Tube Voltage80kV
Max Tube Current700μA
Focal Spot Size30μm
Flat Panel Detector
TypeSuper definition digital FPD
Pixel Size139μm
Resolution3072 * 3072
Effective Area430mm * 430mm
Reel/Tray Counting
Max Size17" (430mm)
Max Thickness88mm
Min Parts Size01005
Speed7-10s
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions1000mm (L) * 1300mm (W) * 1820mm (H)
Weight580kg
Power SupplyAC110-220V 50/60HZ
Max Power800W
Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
Display24" HDMI LCD
Additional Functions
Auto Code ScanningBarcode and QR code
Label PrintingAutomatic printing when user takes out a reel
Counting RecordInquiry by time range, work order number
Management System ConnectionMES, ERP, WMS etc.
Mode SwitchingNo need to switch single/multi reel mode
Work Order No.Support
Safety Features
Radiation LeakageNo leakage
Back Door Safety InterlockX-ray tube powers off immediately when back door opens; prevents X-ray activation when open
Anti-pinchSafety light curtain covers entire drawer; stops immediately when obstruction detected
Emergency StopFront-mounted emergency stop button for immediate power cutoff
AI Deep Learning Algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.

The algorithm can learn the counted component data, such as:

  • Aspect ratio
  • The angle of each corner of the component
  • Slope between components from inside to outside
  • Deformation of component images from the inside to the outside
AI deep learning algorithm visualization showing component analysis and pattern recognition
Cloud Database Integration

All Wellman X-ray counters are compatible with our cloud database system. Machine data and images automatically upload to the cloud, devices seamlessly retrieve the latest database updates.

Our engineers continuously refine algorithms based on collected data from all machines, regular algorithm updates pushed to the database for customer use.

Cloud database integration diagram showing data flow between machines and cloud servers
Sample Images
Sample X-ray image showing component counting accuracy Close-up X-ray image of electronic components on reel X-ray scanning result display with component count verification Multiple component types visualized through X-ray technology High-resolution X-ray image demonstrating counting precision Final sample image showing comprehensive component analysis results
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