Continuous 380V Nitrogen Shielded Aluminum Brazing Line
Product Introduction
The Continuous 380V Nitrogen Shielded Aluminum Brazing Line is a
complete, integrated manufacturing system designed for high-volume,
flux-based brazing of aluminum heat exchangers. Operating under a
protective nitrogen atmosphere, this line ensures oxidation-free
joining of components such as radiator cores, condensers,
intercoolers, and evaporators. It represents a core solution for
automotive parts manufacturers seeking reliability and scale.
Key Advantages
- Complete Integrated Line: Provides a seamless process flow from pre-treatment to cooling,
reducing handling and optimizing production continuity.
- Consistent High Quality: Nitrogen shielding eliminates oxidation during brazing, resulting
in clean, strong, and corrosion-free joints essential for
leak-proof performance.
- Precise Process Control: Features adjustable mesh belt speed and stable temperature control
up to 650°C, allowing fine-tuning for different product geometries
and thermal profiles.
- Robust & Reliable Design: Built for industrial duty with a sturdy muffle and efficient
cooling system, ensuring long-term operational stability and
minimal downtime.
- Certified & Supported: CE-approved for safety and performance standards, backed by
comprehensive after-sales service including overseas engineering
support.
Technical Specifications
| Parameter | Detail |
|---|
| Process & Performance | |
| Primary Application | Brazing of Aluminum Heat Exchangers (Radiators, Condensers,
Intercoolers, etc.) |
| Protective Atmosphere | Nitrogen |
| Rated Working Temperature | 650 °C |
| Mesh Belt Speed Range | 200 - 1000 mm/min (Adjustable) |
| Heating Method | Electric Resistance |
| Cooling Method | Water Cooling or Air Cooling |
| Electrical & Physical | |
| Supply Voltage | 380V |
| Installed Power | ~700 kW (Adjustable) |
| Furnace Muffle Length | 10 meters (Standard) |
| Line Dimensions (LxWxH) | Custom Made |
| Line Weight Range | 2 - 35 Tons (Configuration dependent) |
| Certification & Service | |
| Compliance Certification | CE |
| Brand | Sunhope |
| Warranty | 1 Year |
| After-sales Service | Engineers available for overseas machinery service |
Standard Configuration
This line typically includes: Continuous Flux Spraying Section
(with mixer & feeder), Drying Oven, Brazing Furnace Section with
Front/Rear Vestibules, Air Cooling Chamber, Electrical Control
System, and Water & Nitrogen Supply Units. A degreasing section or
water cleaning machine is available as an optional add-on.
About SUNHOPE
For over 15 years, SUNHOPE has been a leading manufacturer and
developer specializing in automotive radiator and condenser
components, exporting globally. Our expertise encompasses the
entire radiator production line.
Core Services & Capabilities
- Factory Setup Support: We assist international clients in
establishing local radiator/condenser manufacturing plants,
providing tailored solutions based on 15+ years of industry
knowledge.
- Comprehensive Equipment Supply: We supply complete production lines
(including CKD kits) and offer pre-sales & after-sales technical
support. Our engineers provide on-site installation guidance.
- Full Component Supply: SUNHOPE is your single source for all
essential radiator and condenser hardware and plastic components,
guaranteeing supply chain reliability and finished product quality.
- Technical Expertise: As equipment users ourselves, we possess deep
operational understanding, enabling us to quickly identify and
resolve potential production issues.
Why Partner with SUNHOPE?
- Extensive Mould Inventory: Over 200 proprietary head plate moulds
covering most popular global vehicle models.
- Equipment Expertise: 10+ years of hands-on radiator manufacturing
experience allows us to recommend and source optimal machinery for
your needs.
- Superior After-Sales Support: Strong partnerships with equipment
providers ensure prompt and effective service. Our user perspective
enables faster, more accurate problem-solving.
- True One-Stop Solution: From factory design, equipment supply, and
component sourcing to technical support - SUNHOPE delivers seamless
integration for successful radiator production startup and
operation.