Custom Sapphire Through-Hole Plate (Shaped Multi-Hole Sapphire Window)

Scratch-resistant · High optical clarity · Heat & chemical resistant · Made to your drawings

This product is a custom-machined single-crystal sapphire (Al₂O₃) plate featuring shaped outer profiles and multiple through-holes (e.g., 3-hole mounting/locating patterns). It’s ideal for optical protection, precision assemblies, and transparent isolation parts used in harsh environments.

Key Benefits

• Exceptional scratch & wear resistance
  Sapphire’s extreme hardness helps maintain surface quality during long-term use, cleaning, and abrasion.

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• High transmission, low haze (optical polishing available)
  Suitable for windows, protective covers, viewing ports, and sensor apertures.

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• High temperature & chemical resistance
  Performs reliably in elevated temperatures and aggressive chemical environments (case-by-case evaluation).

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• Dimensional stability & low outgassing
  Well-suited for precision instruments, vacuum systems, and clean environments.

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• Controlled hole edges & reduced chipping risk
  Optional chamfer/radius, edge finishing, and deburring help reduce stress concentration during assembly.

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• Prototype to production support
  Fast sampling and stable quality for scaling to volume.

Customization Options

Shape: round/square/irregular profiles (triangular, cutouts, steps, slots)
Size & thickness: custom to your requirements
Hole features: through-holes, counterbores, stepped holes, taper holes, hole arrays; position tolerances as specified
Edge finishing: chamfer, radius, polished edges, anti-chip treatment
Surface finish: fine ground / single-side polished / double-side polished (specify optical surface)
Coatings (optional): AR (anti-reflection), reflective, protective coatings (customized by wavelength & angle)
Marking (optional): laser engraving, silk screen alignment marks

Typical Applications

• Optics & sensing: camera/laser/sensor windows, protective cover plates, optical apertures

• Precision equipment: wear pads, locating plates, structural isolators

• Vacuum & clean systems: viewports, transparent isolation parts, low-outgassing components

• Medical & analytical instruments: chemical-resistant viewing windows, sealed observation structures

Product Specs

• Material: Single-crystal sapphire (Al₂O₃)

• Geometry: Shaped plate with multiple through-holes (per drawing)

• Surface options: ground / polished (single or double side)

• Hole options: through / counterbore / stepped / tapered (optional)

• Edge options: chamfer / radius / polished edge (optional)

• Delivery: single parts or matched sets; cleaning & packaging available

Manufacturing & Quality Control

• Material verification & traceability (upon request)

• Dimensional inspection: outline, hole Ø, hole position, thickness (per tolerances)

• Cosmetic & edge inspection: chips, scratches, edge integrity (acceptance standard configurable)

• Cleaning & packaging: ultrasonic cleaning (optional), clean packaging (optional), surface protection

How to Request a Quote

To quote quickly, please provide:

1. 2D/3D files (DXF/DWG/STEP)

2. Quantity (prototype / small batch / volume)

3. Critical tolerances (hole Ø/position, thickness, flatness, etc.)

4. Operating conditions (temperature, media/chemicals, vacuum, coating needs)

5. Surface requirements (which side is optical, single or double-side polish)

FAQ

Q1: Why sapphire instead of glass or quartz?
A: Sapphire offers superior scratch resistance and stronger mechanical/thermal/chemical durability—ideal for demanding windows and wear parts.

Q2: Will the holes chip easily?
A: Proper edge control (chamfer/radius), deburring, and assembly-oriented design significantly reduce chipping risk. We can also recommend processing options based on your mounting method.

Q3: Can you apply optical coatings?
A: Yes. Tell us the wavelength range (visible/NIR, etc.), incident angle, and target performance—we’ll match a coating solution.