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Vertical Side-Opening Ion Plating and Vacuum Coating Equipment pvd coating machine

I. Equipment Structure

The vertical side-opening ion plating and vacuum coating equipment adopts a vertical cavity design with side quick-opening compartments. It is suitable for the clamping and removal of batch-sized workpieces. The core structure consists of five modules: vacuum system, ion plating core system, workpiece clamping system, control system, and auxiliary system.

II. Working Principle

The vertical side-opening ion plating equipment is based on the physical vapor deposition (PVD) ion plating technology. The core is to ionize the target material atoms in a vacuum environment and deposit them onto the workpiece surface through an electric field to form a film.

III. Equipment Features

Advantages of Vertical Side-Opening Design

Convenient workpiece loading and unloading: The side door does not occupy the top space, which is suitable for the hoisting and clamping of large and heavy workpieces. Compared with top-opening equipment, it significantly reduces the labor intensity of loading and unloading and improves production efficiency.
High cavity utilization rate: The vertical layout enables the workpiece to be vertically suspended, resulting in better rotational uniformity during coating and avoiding the problem of obstruction between the workpiece and the target material. It is suitable for coating small parts or long-shaped workpieces.

Strong process adaptability

Compatible with various ion plating processes such as magnetron sputtering ion plating and arc ion plating, capable of preparing various film layers including metal films, alloy films, and compound hard films (such as TiN, TiCN, DLC).
Wide range of process parameter adjustment, by adjusting gas ratios, target current, and workpiece bias voltage, to meet the performance requirements of different workpieces.

High degree of automation

Integrated PLC control system, supporting one-click automatic operation, reducing manual intervention; process parameters can be stored and recalled to ensure consistency of coating quality for different batches.

Energy conservation and environmental protection

The vacuum coating process has no waste liquid or exhaust gas emissions, making it more environmentally friendly compared to electroplating; it adopts efficient heating and cooling systems, with lower energy consumption than horizontal coating equipment of the same production capacity.

V. Equipment Advantages

Excellent film layer performance: The deposited film layer has high hardness (HV1000~4000), high adhesion, and low friction coefficient. It has far superior wear resistance, corrosion resistance, and high-temperature resistance compared to traditional electroplated layers.
High production efficiency: The side-opening design enables quick loading and unloading of workpieces, combined with batch rotating workholding frames, allowing for a large number of coating workpieces per batch; the equipment has a fast vacuum pumping speed and a short process cycle (generally 1~3 hours per batch).
Little workpiece deformation: The coating temperature is controllable, compared to high-temperature chemical plating, the thermal deformation of the workpiece is minimal, making it suitable for precision parts (such as tools, molds, and precision hardware) coating.
Convenient operation and maintenance: The side-opening design facilitates cleaning of the cavity, replacement of the target material, and equipment maintenance; the control system interface is user-friendly, with complete fault diagnosis functions, reducing the operational threshold.
Widely applicable: It can handle different material workpieces (metal, ceramics, hard alloys) and different shaped workpieces (flat, curved, complex cavity parts).

VI. Application Fields

The vertical side-opening ion plating and vacuum coating equipment, with its high production capacity and excellent film layer performance, is widely used in industries such as tools and molds, hardware decoration, automotive parts, medical devices, and aerospace:

Tools and molds industry
Used for coating of high-speed steel tools, hard alloy tools, stamping molds, injection molding molds (such as TiN, TiCN films), improving the wear resistance, anti-adhesion, and service life of tools and molds by 3~10 times.
Hardware decoration industry
Applied to coating of bathroom hardware, door hardware, watch parts, mobile phone body frames, etc., preparing decorative film layers such as gold, gun black, rose gold, etc., with both aesthetic and wear resistance.
Automotive parts industry
Used for coating of engine valves, piston rings, gears, brake discs, etc., improving the high-temperature resistance, wear resistance, and corrosion resistance of components, reducing engine noise and energy consumption.
Medical device industry
Used for coating of bone implants (such as artificial joints, bone screws), dental instruments (such as dental crowns, implants), etc. (such as DLC type diamond films), improving biocompatibility and wear resistance.
Aerospace industry
Used for coating of aircraft engine blades, aerospace precision parts, preparing protective film layers with high-temperature resistance and oxidation resistance, adapting to extreme service environments.

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Categories	Multi Arc Ion Vacuum Coating Machine
Brand Name:	Zhongda
Certification:	CE
Place of Origin:	Zhaoqing, Guangdong
MOQ:	1
Delivery Time:	45-60days
Rotational Speed:	10 to 30RPM (variable)
Voltage:	380V, 50Hz or Custom Made
Chamber Material:	Stainless Steel Or Carbon Steel
Operation Way:	Touch Screen
Coating Temperature:	≤200℃
Coating Hardness:	≥Hv800
Coating Density:	≥99.9%
Control System:	Full Auto, Semi Auto, Manual
Working Theory:	Thermal Evaporation
Coating Technology:	Vacuum Thermal Evaporation
Chamber Size:	Custom Made
Coating Efficiency:	High
Substratesize:	Up to 600mm diameter
Coating Speed:	1-4m/min
Coating Application:	Decorative, Functional, Protective