Semi Automatic Prismatic Battery Pack Assembly Line For ESS

Semi-Automatic Prismatic Battery Pack Assembly Line For ESS

Product Description

This semi-automatic assembly line is designed for the assembly of prismatic lithium battery packs for applications such as ESS, EV, AGV, UPS, and electric two/ three-wheelers. The line integrates a full range of key processes, including cell capacity grading, voltage and internal resistance sorting, cell stacking and pressing, laser cleaning, laser welding, BMS testing, comprehensive battery performance testing, and battery aging. The modular configuration ensures stable quality, high consistency, and flexible production to meet diverse battery pack manufacturing requirements.

Assembly Process

Cell capacity grading → Cell Voltage & IR sorting → Module stacking & pressing → Terminal laser cleaning → Module laser welding → BMS testing → Battery pack comprehensive testing → Battery pack aging testing

Advantages

• Modular & Flexible Design

Standardized modular design allows flexible layout adjustment for various cell sizes, ideal for customized pack production.

• Multi-Model Compatibility

Compatible with prismatic cells of varying thickness and support multiple processes of aluminum shell/steel shell and welding/bolting.

• Cost Efficiency

40-50% lower capital investment vs full-automation

Main Technical Specifications

Product Display

Acey New Energy is a high-tech enterprise specializing in the research, development, and manufacturing of advanced equipment for the lithium-ion battery industry. Established in 2009, Acey is supported by a professional R&D team and an experienced after-sales service team, each with more than 15 years of industry expertise.

Our business covers the full spectrum of lithium battery manufacturing, from laboratory research and pilot-scale production to battery pack assembly. We provide laboratory-scale fabrication equipment for coin cells, cylindrical cells, and pouch cells, turnkey laboratory and pilot line solutions, battery cell testing equipment, battery pack testing equipment, battery pack assembly equipment, as well as semi-automatic and fully automatic battery pack assembly line solutions for cylindrical, prismatic, and polymer battery packs.

Over the years, Acey New Energy has cooperated with universities, research institutes, and battery manufacturers worldwide, delivering over 300 customized solutions for laboratory research, pilot production, and battery pack manufacturing. Our equipment has been successfully exported to more than 40 countries and regions, including the United States, Canada, the United Kingdom, Germany, France, Spain, Italy, Turkey, Japan, South Korea, India, Pakistan, Iran, Indonesia, and South Africa.

With highly reliable and precise equipment, combined with a customer-first service philosophy, Acey New Energy has earned a strong reputation in the international market and become a trusted partner for many leading battery manufacturers.

Moving forward, we remain committed to continuous innovation and customized solutions, focusing on the lithium-ion battery industry and striving to become a globally leading battery equipment manufacturer. We sincerely welcome customers from around the world and look forward to building long-term partnerships for a more sustainable energy future.