500V 500A 2CH Regenerative High Voltage Lithium Ion Battery Pack Test System

500V 500A 2CH Regenerative High Voltage Battery Pack Test System For Lithium/Lead-acid/Ni-MH/Ni-Cd Battery

Product Description

ACEY-RCDS-500V500A-2CH battery pack test system is used for cycle life testing, capacity testing, charge/discharge characteristic testing, state-of-charge retention testing, charge/discharge efficiency evaluation, overcharge and over-discharge testing, rate capability testing, pulse testing, operating condition testing, and DCIR testing of lithium-ion, lead-acid, nickel-cadmium, and nickel-metal hydride batteries. The system provides real-time, accurate sampling, storage, analysis, and warning of battery parameters, delivering reliable data for battery R&D, testing, and production, and is suitable for universities, research institutes, testing labs, and production lines.

Working Environment

• Power supply: AC 380V±10%, frequency: 50HZ±5%.
• Maximum input power of the whole cabinet: 315.8 KW(2CH)
• Working temperature: 0 - 45℃.
• Humidity: less than ≤ 95%R.H (non-condensing).
• No severe shake, no corrosive gases, no flammable or explosive gases around.
• Resolution: AD 16 bit

Key Features

1. Advanced three-level control with bidirectional energy regeneration, feeding energy back to the grid to reduce power consumption and air-conditioning costs. Minimal harmonic current and reactive power ensure clean grid operation without additional power system modifications.
2. Modular and simplified design allows flexible customization, easy maintenance, improved utilization, and adaptation to diverse testing scenarios.
   Voltage clamping protection prevents damage to batteries or BMS boards during charging in case of protection triggers or abnormal conditions.
3. Third-party device integration supports intelligent linkage with temperature chambers, water chillers, pressure sensors, and other external devices (protocol required) for high-performance, integrated testing under extreme conditions.
4. Multi-level user permission management allows administrators to create independent accounts for different roles and assign precise module-based permissions, ensuring operational security and data isolation.
5. Intelligent data management provides real-time and historical statistics, table or curve display of test data, and automatic batch export to Excel.
6. Custom signal sets and logic calculations enable users to define signals and apply functions (max, min, difference, average, +, −, ×, ÷, etc.) to generate new judgment or protection parameters.
7. BMS-following testing allows real-time acquisition of total voltage, total current, individual cell voltage, and temperature via CAN/RS485, synchronizing with CDS data and pausing or switching test steps when preset conditions are met. Supports one-click DBC import and custom BMS protocols per channel.

Main Technical Parameter

Equipment Specification

Product Display

Acey New Energy is a high-tech enterprise specializing in the research, development, and manufacturing of advanced equipment for the lithium-ion battery industry. Established in 2009, Acey is supported by a professional R&D team and an experienced after-sales service team, each with more than 17 years of industry expertise.

Our business covers the full spectrum of lithium battery manufacturing, from laboratory research and pilot-scale production to battery pack assembly. We provide laboratory-scale fabrication equipment for coin cells, cylindrical cells, and pouch cells, turnkey laboratory and pilot line solutions, battery cell testing equipment, battery pack testing equipment, battery pack assembly equipment, as well as semi-automatic and fully automatic battery pack assembly line solutions for cylindrical, prismatic, and polymer battery packs.

Over the years, Acey New Energy has cooperated with universities, research institutes, and battery manufacturers worldwide, delivering over 300 customized solutions for laboratory research, pilot production, and battery pack manufacturing. Our equipment has been successfully exported to more than 40 countries and regions, including the United States, Canada, the United Kingdom, Germany, France, Spain, Italy, Turkey, Japan, South Korea, India, Pakistan, Iran, Indonesia, and South Africa.

With highly reliable and precise equipment, combined with a customer-first service philosophy, Acey New Energy has earned a strong reputation in the international market and become a trusted partner for many leading battery manufacturers.

Moving forward, we remain committed to continuous innovation and customized solutions, focusing on the lithium-ion battery industry and striving to become a globally leading battery equipment manufacturer. We sincerely welcome customers from around the world and look forward to building long-term partnerships for a more sustainable energy future.