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Wire Mesh Welding Machine / welded fence Mesh Welding Machine

Categories Wire Mesh Welding Machines
Brand Name: DIXUN
Model Number: DX-2500A
Certification: CE,ISO9001
Place of Origin: China
MOQ: One set
Supply Ability: 5 sets per month
Delivery Time: 30 working days
Packaging Details: The spare parts and control cabinet will be loaded in wooden box. The main machine is nude packing.It need one 40 ft container.
Wire diameter: 3-6mm
Color: Can be customized
Voltage: 220V/380V/415V/440V
Welding speed: 40-60 times/minute
Name: wire mesh welding machine
Type: Fully Automatic
Condition: New
Usage: welding wire mesh fence,Security reinforcing concrete wire mesh welding machine made in China
Height of fence: 1000-2500mm
Bending fence: Automatic bending
Pulling mesh motor: Servo motor
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Wire Mesh Welding Machine / welded fence Mesh Welding Machine

Wire Mesh Welding Machine / welded fence Mesh Welding Machine


Introduction of Wire Mesh Welding Machine


1. The control system adopts synchronous CNC technology, PLC program and HMI. It is easy and convenient to operate with the touching screen.


2. The cross wires are fed from the hopper device automatically and is controlled by step motor.The stepper motor drives the disk-type device to drop cross wires automatically. The store cross device has more capacity can load max 1 tons wires.


3. Adjustable distance of vertical wire that allows different hole size between the vertical wire, when input the distance of cross wire to touch screen, any mesh size can be made. Welding mesh size can be adjustable randomly within range.

4. Pulling mesh system is controlled by servo motor. The servo motor adopt Delta brand,high precision and big power.


5. The up and down of pulling hook is controlled by air cylinder. And the mesh pulling distance (cross wire space) is adjusted by PLC on touch screen.


6. Cast water-cooling welding transformer:160KVA*9PCS (51 welding electrodes) ——every 6 welding electrodes need one welding transformer.And the welding transformer is water cooling. Which has a longer service life.


7. Wire feeding way: The vertical wires pre-straighten pre-cut. The horizontal wires pre-straightened and pre- cut.


8. The bending machine will bend the mesh panel automatically after the pulling mesh car push the mesh panel under the bending machine. The bending machine can bend the mesh panel in the beginning, in the middle and at the end. The bending machine is controlled by the control cabinet. Finally. The robot mesh stacking device adopts intelligent robot stack.which grab the 3d fence onto the collect mesh car. Its advantage is that it can accurately and quickly place the mesh in order, reduce labor and save cost.


9. The power transformer must be at least 160KVA to supply machine running and the distance between the power transformer and the machine within 100 m.


10. Material:Suitable for low carbon wire,galvanized wire.


Details of Wire Mesh Welding Machine


1.Longitudinal wire feeding device


The longitudinal wire feeding system is a new design, which can place longitudinal wires quickly and accurately, automatic alarm in case of failure. The longitudinal wire with pre-loading hopper. Which can load 1500kg wires.


2. Longitudinal wire push device


This longitudinal wire push device is specially designed to make the longitudinal wire accurately reach the specified position and ensure that the grid standard has no error.


3. The connection between the welding transformer and electrodes uses copper block instead of soft copper leaf, which has better quality and conductive effect.


4. The electrode and copper base are all made of high chromium copper (CuCrZr), which is a special alloy material with wear resistance and high temperature resistance. Increase the service life of the electrode.


5. Pulling mesh device (By servo motor air cylinder controlled)


The mesh pulling repeatedly is to pull the welded cross wire out of the grid according to the

parameters set by the program, and according to the length of the mesh, it can realize mesh pulling repeatedly, so that the entire mesh is completely pulled out.


6. The push mesh device


This push mesh device is used to push the mesh panel under the bending machine.


7. Automatic bending machine


This bending machine can online bending mesh panel automatic,save labor and provide high efficiency.


8. Pulling mesh device after bending mesh.


The pulling mesh device pull out the 3D fence panel after bending.


9. Automatic mesh stacking fence device


The mesh stacking device can accurately stack the 3d fence mesh neatly, facilitate packaging and reduce labor cost. It can intelligently adjust the height of mesh stacking.


10. Cross wire feed hopper device


The stepper motor drives the disk-type device to drop transverse wires automatically. The store transverse wire device has more capacity can load max 1.5 tons wires.


The cross wire hopper is a feeding device that send straightens and cuts the fixed-length steel bars into the welding electrode position of the main welding machine according to the welding needs. The biggest feature of this hopper is that it is equipped with a cross wire storage silo and an automatic feeding device. The storage capacity is about 1.5 tons, which reduces manual feeding and secondary materials and improves production efficiency.


This hopper is composed of platform ladder, storage bin, and falling hopper, which is installed on the circulating mesh pulling frame.There are ladders on both sides of the hopper platform for easy operation. The storage bin is equipped with a set of magnetic motorized rollers. When rotating, the steel bars are adsorbed on the rollers and sent to the blanking and storage bin. The material storage bin is equipped with a position detection switch to control whether additional material is needed according to the amount of material prepared. The falling hopper uses a disc-shaped sheave to accurately hold the wire, and evenly feed each cross wire into the pusher position one by one according to the welding needs. The power of the wire holding is a 13.5N.m stepper motor.


Technical Parameters of Wire Mesh Welding Machine


ModelDX-2500AWire diameter3.0--6.0mm
Longitudinal wire distance

50--250mm

(adjustable)

Vertical wire formPre-cut wire vertical wire feeding hopper automatic
Transverse wire distance

50-250mm

(adjustable)

Cross wire formPre-cut wire feeding by stepping motor automatic
Width of mesh panelMax. 2500mmRated voltage(customized)
Welding speed55--65 times/minWelding transformer160KVAX9 PCS
Welding electrodes51 PCSLength of mesh panel1000--3000mm
Machine weight14.8 TMachine dimension25 x 3.8 x 2.2m (L*W*H)
Production Capacity55-60 panels per hourMethod of pull meshBy servo motor
Manpower1--2 personRequired floor space26 x 5m x 7m (L*W*H)
Power transformer200KVAElectrical brake630A
Cable

240mm2*3pcs

(Aluminium cable)

Distance from power transformer to machine100m

Photos of Wire Mesh Welding Machine


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