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High precision automatic counter in electronic manufacturing including new packaged reel material

High precision automatic counter in electronic manufacturing including new packaged reel material

High precision automatic counter in electronic manufacturing including new packaged reel material
High precision automatic counter in electronic manufacturing including new packaged reel material
Categories X Ray Counter
Brand Name: WELLMAN
Model Number: X-ray reel Counter XC - 01
Certification: CE , FDA , ISO9001
Place of Origin: China
MOQ: 1
Delivery Time: 7 work days
Packaging Details: wooden case
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Company Info.
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
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High precision automatic counter in electronic manufacturing including new packaged reel material

Smart X-Ray Counter XC-01
High precision automatic counter for electronic manufacturing, including new packaged reel material
Key Advantages
  • 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
  • 17" Super definition digital flat panel detector (FPD)
  • Ultrafast counting: four 7" reels or one 15" (380mm) reel in less than 10 seconds
  • Supports maximum 17" (430mm) reel or tray with moisture barrier bag
  • Automatically scans codes and counts simultaneously, printing corresponding labels
  • No need to switch single/multi reel modes - automatically prints labels
  • Work order number function with counting record query and statistics
  • Permanently updated AI deep learning algorithm with MES, ERP, WMS integration
Working Principle
Diagram illustrating the working principle of X-RAY XC01 component counter showing X-ray source, detector, and component analysis process
Equipment Specifications
X-ray Source
TypeClosed, microfocus
Max Tube Voltage80kV
Max Tube Current700μA
Focal Spot Size30μm
Flat Panel Detector
TypeSuper definition digital FPD
Effective Area430mm * 430mm
Pixel Size139μm
Resolution3072 * 3072
Materials Counting
Max Size17" (430mm)
Max Thickness88mm
Min Parts Size01005
Speed7-10 seconds
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions1000mm (L) * 1300mm (W) * 1820mm (H)
Weight500kg
Power SupplyAC110-220V 50/60HZ
Max Power800W
Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer24" HDMI LCD
Additional Functions
Auto Code ScanningBarcode and QR code
Label PrintingPrints corresponding label when user takes out a reel
Counting RecordInquiry by time range, work order number
Management System ConnectionMES, ERP, WMS etc.
Mode SwitchingNo need to switch single/multi reel mode
Work Order No.Support work order number recording
Safety Features
Radiation LeakageNo leakage
Back Door Safety InterlockX-ray tube powers off immediately
Anti-pinchSafety light curtain covers entire drawer, stops immediately when obstruction detected
Emergency StopLocated at front operation position, press to power off
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The AI learns from counted component data including:
  • Aspect ratio analysis
  • Angle measurement of each component corner
  • Slope calculation between components from inside to outside
  • Deformation analysis of component images from inside to outside
Visualization of AI deep learning algorithm process showing component recognition and data analysis workflow
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, providing regular cloud database updates for all customers.
Diagram of cloud database system architecture showing data flow between machines and central cloud server
Speed and Accuracy Performance
Current counting performance for different reels and components is as follows, with continuous algorithm updates boosting speed and accuracy further:
Reel SizeParts SizeQuantityAccuracySpeed
7" (180mm)010054000099.98%9-10s
7" (180mm)02012000099.99%8-9s
7" (180mm)04021000099.99%7-8s
7" (180mm)0603500099.99%7-8s
10" (254mm)1206500099.99%7-8s
15" (380mm)12061000099.99%7-8s
Typical Applications
Full reels, small quantities, overlapped chips, tall components, scattered chips
Sample Images
Sample image showing reel counting process with component visualization Sample image demonstrating component detection and analysis results Sample image of counting statistics dashboard showing accuracy metrics and performance data Sample image of label printing output showing component information and count results
Product Tags:

high precision automatic X ray counter

  

electronic manufacturing X ray counter

  

packaged reel X ray counter

  
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