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Turnkey Solution Preparation System 3000L with SS316L Tank (GMP Compliance, Full Process Integration)

Categories Solution Preparation Systems
Brand Name: CHONGYANG
Model Number: CY-SPS-500L
Certification: ISO,CE
Place of Origin: CHINA
MOQ: 1
Price: Negotiation
Payment Terms: T/T, L/C
Supply Ability: 100 sets/Month
Delivery Time: 15 Days
Packaging Details: Export Standard Wooden Box
Capacity: 300L / 500L / 1000L / 2000L / 3000L / Custom
Material: SS316L (Product Contact Parts), SS304 (Frame)
Surface Finish: Internal Ra ≤0.4μm, External Matte/Polished
Control System: PLC Automatic Control with Touch Screen (Siemens/Schneider Optional)
Function: Mixing, Heating & Cooling Jacket, CIP/SIP Cleaning System
Application: Pharma / Biopharma / Cosmetic / Food Industry
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Turnkey Solution Preparation System 3000L with SS316L Tank (GMP Compliance, Full Process Integration)

Turnkey Solution Preparation System 3000L with SS316L Tank (GMP Compliance, Full Process Integration)


1. Product Name

Turnkey Solution Preparation System 3000L with SS316L Tank (GMP Compliance, Full Process Integration)


2. Product Overview

The 3000L Turnkey Solution Preparation System is designed for large-scale liquid preparation with full process integration. It combines raw material dosing, mixing, circulation, temperature control, filtration, and automated cleaning into one complete solution.

Built with SS316L contact parts and a hygienic structure, the system ensures consistent product quality, efficient operation, and easy maintenance. The turnkey design includes engineering, manufacturing, installation, and commissioning, providing a complete solution from concept to operation.


3. Applications

  • Large-scale liquid preparation
  • Biotech and high-purity liquid systems
  • Cosmetic production lines
  • Food & beverage processing
  • Industrial liquid blending

4. Process Flow Diagram


 

Water Source → Raw Material Dosing → 3000L Mixing Tank (Agitator)
→ Heating/Cooling Jacket → Circulation Loop → Filtration System
→ Storage Tank → CIP/SIP Cleaning System → Distribution


Process Description:
Water and raw materials are introduced into the mixing tank through an automated dosing system. The agitator ensures uniform mixing, while the circulation loop enhances consistency. Temperature is controlled via the jacket system. The solution is filtered and transferred to storage. Integrated CIP/SIP systems enable automatic cleaning and sterilization of the entire system.

5. Key Features


  • Full turnkey solution (design, manufacturing, installation)
  • SS316L contact surfaces with hygienic design
  • Integrated process: mixing, dosing, filtration, cleaning
  • PLC automatic control with touch screen interface
  • CIP & SIP system for cleaning and sterilization
  • Optional heating and cooling jacket
  • Large capacity for continuous and batch production
  • Skid-mounted modular design


6. Technical Parameters


ItemSpecification
Capacity3000 L
Contact MaterialSS316L
External MaterialSS304
Surface Finish≤0.8 μm (≤0.6 / ≤0.4 μm optional)
Mixing TypeTop-mounted agitator
Mixing Speed0–60 rpm (adjustable)
Heating/CoolingJacketed tank
Control SystemPLC + HMI (full automatic)
Cleaning SystemCIP + SIP integrated
Working Pressure0–0.3 MPa
Design Temperature-10°C to 120°C
Power Supply380V / 50/60 Hz
InstallationSkid-mounted / Modular
Design StandardGMP-oriented, ISO


7. Configuration List


ComponentDescription
Mixing Tank3000L SS316L vessel with manway
AgitatorVariable speed top-mounted mixer
Dosing SystemAutomated raw material feeding
Jacket SystemHeating/cooling jacket
Control PanelPLC with touch screen
CIP SystemAutomatic cleaning unit
SIP SystemSteam sterilization system
ValvesSanitary diaphragm valves
PipingSS316L hygienic piping
PumpCirculation and transfer pumps
Filter UnitCartridge/membrane filtration
SensorsTemperature, pressure, level
FrameStainless steel skid structure


8. Project Cases



Case 1 – Southeast Asia Industrial Facility
A 3000L turnkey system improved production efficiency by integrating multiple processes into one automated system.
Case 2 – Middle East Cosmetic Production Line
Full process integration reduced manual operation and ensured stable product quality.

9. Certifications & Standards


  • GMP-oriented design principles
  • ISO 9001 Quality Management
  • Hygienic piping and sanitary fittings
  • Optional compliance with FDA / WHO guidelines


10. FAQ



Q1: What does turnkey solution include?
It includes system design, manufacturing, installation, and commissioning.
Q2: Is the system fully automatic?
Yes, it is equipped with PLC control and touch screen interface.
Q3: Can the system be customized?
Yes, capacity, configuration, and process design can be tailored.
Q4: Does it include cleaning systems?
Yes, integrated CIP and SIP systems are included.
Q5: Is installation support available?
Yes, global installation and commissioning services are provided.

11. CTA (Call To Action)



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