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1600mm Wire Mesh Weaving Machine with High Precision Servo Control and Continuous Web Removal

Categories Wire Mesh Weaving Machine
Brand Name: APBWR
Model Number: 1600D
Certification: ISO9001
Place of Origin: CHINA
MOQ: 1 SET
Price: $5000-50000
Payment Terms: T/T
Supply Ability: 1000+ /year
Delivery Time: 14-21Days
Packaging Details: Pallets or wooden crates as per customer's requirements.
Weaving Width: 1600mm
Diameter Range: 0.05mm-0.45mm
Max mesh width: 1620mm
Weaving Speed: 60-120times/min
Body Weight: 4.44T
Base Size: 3070mm⁺3213mm*1720mm
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1600mm Wire Mesh Weaving Machine with High Precision Servo Control and Continuous Web Removal

1. Core Features

The BWR 1600, developed by APBWR, is a high-precision industrial loom with a 1600mm effective weaving width. It adopts a robust modular frame, a servo-driven weft insertion system, and an integrated tension control mechanism. The machine features a dual-roller take-up system for continuous winding and a user-friendly HMI for parameter adjustment, supporting plain, twill, and Dutch weave patterns.

2. Key Advantages
  • High Precision: Closed-loop servo control ensures uniform mesh density and consistent wire tension, minimizing defects.
  • High Efficiency: Continuous web removal reduces downtime, boosting production output.
  • Low Maintenance: High-quality components (precision crankshafts, composite belts) extend service life and cut maintenance costs.
  • Versatility: Compatible with various metal wires (stainless steel, copper, brass) for diverse industrial needs.
3. Applications

It produces ultra-fine metal meshes for:

  • Filtration (oil, chemical, water treatment)
  • Aerospace (high-temperature shielding)
  • Industrial sieving (mining, food processing)
  • Architectural & decorative screening
4. Working Principle & Technology

The machine operates by:

  1. Warp Feeding: Warp wires are unwound and tension-controlled.
  2. Weft Insertion: Servo-driven mechanisms insert weft wires at precise intervals.
  3. Beat-Up: The reed presses weft wires into place to form a uniform mesh.
  4. Take-Up: Finished mesh is wound onto rollers under constant tension. Advanced closed-loop control ensures synchronization of all steps, maintaining accuracy.
5. Production Process & Operation
  1. Preparation: Load warp/weft wires, adjust tension and weave parameters on the HMI.
  2. Setup: Calibrate the reed, check the weft insertion system, and test-run at low speed.
  3. Production: Start continuous weaving, monitoring mesh quality and tension.
  4. Finishing: Wind the finished mesh onto rollers, cut, and inspect for defects.
6. Safety & Maintenance Notes
  • Wear protective gear (gloves, safety glasses) during operation.
  • Keep hands clear of moving parts (rollers, reed) during operation.
  • Perform regular lubrication and component inspections to prevent wear.
  • Shut down the machine immediately in case of abnormal noise or mesh defects.
  • Follow lockout/tagout procedures during maintenance to avoid accidents.
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