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Precision Engineered Waved Spring for Hydraulic Seals with Minimal Deformation and Maximum Reliability

Categories Wave Spring
Tensile strength: 1,350 MPa
Impact resistance: 480G dynamic loads
Load-deflection tolerance: ±2% over 10⁶ cycles
Load range: 5N-250N
Deformation range: ≤0.02mm
Max pressure: 350 bar
Diameter range: 10mm-300mm
Fatigue resistance: 10⁷+ cycles
Max temperature: 650°C
Salt spray resistance: 1,000+ hours
Friction reduction: 30%
Dimensional accuracy: ±0.01mm
Pressure cycling: 10⁴ cycles at 350 bar
Load retention: ≤1.5% loss after 10⁶ cycles
Material standards: ASTM A228/A313
Material options: 50CrVA alloy steel, SUS316 stainless steel, Inconel X-750, 65Mn spring steel
Surface treatments: Dacromet coating, phosphating
Manufacturing technology: CNC coiling, laser welding
Simulation software: ANSYS FEA
Wave geometry: Optimized for stress concentration
Place of Origin: Sihong, China
Brand Name: Sunzo
Certification: CE/IATF16949/45001/14001/9001
MOQ: Negotiable
Price: Negotiable
Packaging Details: Carton
Delivery Time: Negotiable
Payment Terms: Negotiable
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Precision Engineered Waved Spring for Hydraulic Seals with Minimal Deformation and Maximum Reliability

Precision Engineered Waved Spring for Hydraulic Seals
Hydraulic sealing systems demand elastic elements with ultra-precise deformation control and uncompromising reliability. Our waved spring (wave spring) is engineered to exceed these critical requirements as a precision-engineered component featuring a metal ring with meticulously formed peaks and valleys.
Key Performance Features
  • Exceptional elasticity with tensile strength up to 1,350 MPa
  • Superior impact resistance, withstanding 480G dynamic loads
  • Consistent load-deflection characteristics (±2% tolerance over 10⁶ cycles)
  • Optimized for small-load (5N-250N) and micro-deformation (≤0.02mm) applications
  • Maintains stable axial preload for optimal compression of hydraulic seals
  • Prevents fluid leakage and maintains system pressure integrity up to 350 bar
Manufacturing & Materials
SUNZO manufactures both standard single-layer closed waved springs (diameters 10mm-300mm) and fully customized solutions with material selection tailored to hydraulic operating conditions:
MaterialKey BenefitsApplications
50CrVA Alloy SteelExcellent fatigue resistance for 10⁷+ cyclesHigh-cycle hydraulic systems
SUS316 Stainless SteelSuperior corrosion resistance in aggressive fluid environmentsMarine and chemical applications
Inconel X-750High-temperature stability up to 650°CThermal hydraulic systems
65Mn Spring SteelCost-effective for general industrial hydraulicsStandard industrial applications
Surface Treatments & Manufacturing
Surface treatments are specifically designed to enhance sealing performance:
  • Dacromet coating provides 1,000+ hours of salt spray resistance (per ASTM B117) for marine hydraulic applications
  • Phosphating improves adhesion between spring and seal material, reducing friction by 30%
Our manufacturing process integrates CNC coiling technology and laser welding for dimensional accuracy (±0.01mm), while FEA simulation (ANSYS) optimizes wave geometry to minimize stress concentration.
Quality Assurance & Testing
  • Pressure cycling validation (10⁴ cycles at 350 bar)
  • Load retention testing (≤1.5% loss after 10⁶ cycles)
  • Material certification (ASTM A228/A313 standards)
Application Benefits: Ideal for hydraulic cylinders, valve assemblies, and industrial power units. Our waved springs ensure long-term sealing integrity, reduce maintenance costs, and enhance system safety in critical hydraulic applications.
Precision engineered waved spring for hydraulic seals
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